EC-16 Grain Elevator & Feed Mill Calculation Form

Transcription

1 EC-16 Grain Elevator & Feed Mill Calculation Form Air Quality Permit Program Doc Type: Permit Application Instructions on Page 10 This form is only for particulate matter (PM, PM 10, and PM 2.5) emissions from receiving, processing, storing, and shipping grain. Do not include calculations for operations which are classified as insignificant activities. See Form IA-01. For fuel-fired grain dryers, complete and include form EC-08. For boilers, complete and include Form EC-02. For engines/generators, complete and include Form EC-03. For fugitive emissions from storage piles or roads, complete and include Form EC-15. 1a) AQ Facility ID No.: 1b) AQ File No.: 2) Facility Name: 3) This facility is a (choose one): Country Grain Elevator (with or without a co-located feed mill) -- Go to Question 4 Terminal Elevator (with or without feed mill operations) -- Go to Question 5 Feed mill only -- Go to Question 5 4) Determining Capacity of a Country Grain Elevator 4a) Amount of grain received in Year 1 tons/year 4b) Amount of grain received in Year 2 tons/year 4c) Amount of grain received in Year 3 tons/year 4d) Amount of grain received in Year 4 tons/year 4e) Amount of grain received in Year 5 tons/year 4f) Highest of numbers in 4a) - 4e) tons/year 4g) Country elevator capacity (C CE) ( [item 4f] x 1.2 ) tons/year 5) Throughput (C A) tons/year 6) Operating Limitations, if applicable: (Skip this item if filling out this form for Registration Pemit Option D.) 7) Identification of Unit and Equipment ID number(s) (Skip this question if you are applying for a Registration Permit) 7A) Receiving A1 EU straight truck hopper truck railcar barge or ship led by CE A2 EU straight truck hopper truck railcar barge or ship led by CE A3 EU straight truck hopper truck railcar barge or ship led by CE If more than 3 receiving locations, copy this form or attach additional information. aq-f1-ec16 2/25/10 Page 1 of 12

2 7B) Grain Loadout B1 EU truck railcar barge or ship led by CE B2 EU truck railcar barge or ship led by CE B3 EU truck railcar barge or ship led by CE If more than 3 loading locations, copy this form or attach additional information. 7C) Grain Cleaners C1 EU Type: led by: CE C1 EU Type: led by: CE C1 EU Type: led by: CE If more than 3 grain cleaners, copy this form or attach additional information. 7D) Internal Handling (includes headhouse, legs, belts, distributor, scales, etc.) Includes EU numbers: Includes CE numbers: 7E) Grain Dryers E1 EU Column dryer Rack dryer led by CE E2 EU Column dryer Rack dryer led by CE E3 EU Column dryer Rack dryer led by CE If more than 3 grain dryers, copy this form or attach additional information. 7F) Bin Vents Includes EU numbers: Includes CE numbers: 7G) Milling Operations G1 EU Hammermill Flaker Cracker led by CE G2 EU Hammermill Flaker Cracker led by CE G3 EU Hammermill Flaker Cracker led by CE If more than 3 milling units, copy this form or attach additional information. 7H) Pellet Cooling H1 EU led by CE H2 EU led by CE H3 EU led by CE If more than 3 pellet coolers used, copy this form or attach additional information. 7I) Feed Loadout Includes EU numbers: Includes CE numbers: aq-f1-ec16 2/25/10 Page 2 of 12

3 8) Potential from a Country Grain Elevator with or without a co-located feed mill. Skip to Question 9 for a terminal elevator or a stand-alone feed mill. (Skip this item if using this form for Registration Permit Option D - go to item 10.) 8a) 8b) 8c) 8d) 8e) 8f) PM EMISSIONS Receiving Grain Loadout Handling Bin Vents Grain Cleaning Grain Drying Milling Pellet Cooling Feed Loadout PM PM PM led PM Limited led PM (lb/ton) (lbs/year) (tons/year) % (tons/year) (tons/year) 8g) 8h) 8i) 8j) 8k) 8l) PM 10 EMISSIONS Receiving Grain Loadout Handling Bin Vents Grain Cleaning Grain Drying Milling Pellet Cooling Feed Loadout PM 10 PM 10 PM 10 led PM 10 Limited led PM 10 (lb/ton) (lbs/year) (tons/year) % (tons/year) (tons/year) PM 2.5 EMISSIONS Receiving Grain Loadout Handling Bin Vents Grain Cleaning Grain Drying Milling Pellet Cooling Feed Loadout Go to Item 10 (page 7). 8m) 8n) 8o) 8p) 8q) 8r) PM 2.5 PM 2.5 PM 2.5 led PM 2.5 Limited led PM 2.5 (lb/ton) (lbs/year) (tons/year) % (tons/year) (tons/year) aq-f1-ec16 2/25/10 Page 3 of 12

4 9) Potential from i) a Terminal Elevator with or without a co-located feed mill, or ii) a stand-alone Feed Mill. Use Question 8 for a country grain elevator, with or without a co-located feed mill. (Skip this item if using this form for Registration Permit Option D go to item 10.) 9a) 9b) 9c) 9d) 9e) 9f) 9g) PM EMISSIONS Receiving - 7A1 PM Equipment Capacity PM PM led PM Limited led PM (lb/ton) (tons/hour) (lbs/hour) (tons/year) % (tons/year) (tons/year) Receiving - 7A2 Receiving - 7A3 Grain Loadout - 7B1 Grain Loadout - 7B2 Grain Loadout - 7B3 Grain Cleaning - 7C1 Grain Cleaning - 7C2 Grain Cleaning - 7C3 Handling - 7D Grain Drying 7E1 Grain Drying 7E2 Grain Drying - 7E3 Bin Vents - 7F Milling 7G1 Milling 7G2 Milling 7G3 Pellet Cooling 7H1 Pellet Cooling 7H2 Pellet Cooling - 7H3 Feed Loadout - 7I aq-f1-ec16 2/25/10 Page 4 of 12

5 PM 10 EMISSIONS PM 10 Receiving - 7A1 Receiving - 7A2 Receiving - 7A3 Grain Loadout - 7B1 Grain Loadout - 7B2 Grain Loadout - 7B3 Grain Cleaning - 7C1 Grain Cleaning - 7C2 Grain Cleaning - 7C3 Handling - 7D Grain Drying 7E1 Grain Drying 7E2 Grain Drying - 7E3 Bin Vents - 7F Milling 7G1 Milling 7G2 Milling 7G3 Pellet Cooling 7H1 Pellet Cooling 7H2 Pellet Cooling - 7H3 Feed Loadout - 7I 9h) 9i) 9j) 9k) 9l) 9m) 9n) Equipment Capacity PM 10 PM 10 led PM 10 Limited led PM 10 (lb/ton) (tons/hour) (lbs/hour) (tons/year) % (tons/year) (tons/year) aq-f1-ec16 2/25/10 Page 5 of 12

6 PM 2.5 EMISSIONS PM 2.5 Receiving - 7A1 Receiving - 7A2 Receiving - 7A3 Grain Loadout - 7B1 Grain Loadout - 7B2 Grain Loadout - 7B3 Grain Cleaning - 7C1 Grain Cleaning - 7C2 Grain Cleaning - 7C3 Handling - 7D Grain Drying 7E1 Grain Drying 7E2 Grain Drying - 7E3 Bin Vents - 7F Milling 7G1 Milling 7G2 Milling 7G3 Pellet Cooling 7H1 Pellet Cooling 7H2 Pellet Cooling - 7H3 Feed Loadout - 7I 9o) 9p) 9q) 9r) 9sl) 9t) 9u) Equipment Capacity PM 2.5 PM 2.5 led PM 2.5 Limited led PM 2.5 (lb/ton) (tons/hour) (lbs/hour) (tons/year) % (tons/year) (tons/year) aq-f1-ec16 2/25/10 Page 6 of 12

7 10) 10a) 10b) 10c) 10d) 10e) 10f) PM PM Equipment Throughput PM PM led PM (lb/ton) (tons/year) (lbs/year) (tons/year) % (tons/year) Receiving - A1 Receiving - A2 Receiving - A3 Loadout - B1 Loadout - B2 Loadout - B3 Grain Cleaning - C1 Grain Cleaning - C2 Grain Cleaning - C3 Handling - D Grain Drying E1 Grain Drying E2 Grain Drying - E3 Bin Vents - F Milling G1 Milling G2 Milling G3 Pellet Cooling H1 Pellet Cooling H2 Pellet Cooling H3 Feed Loadout I aq-f1-ec16 2/25/10 Page 7 of 12

8 10g) 10h) 10i) 10j) 10k) 10l) PM 10 PM 10 Equipment Throughput PM 10 PM 10 led PM 10 (lb/ton) (tons/year) (lbs/year) (tons/year) % (tons/year) Receiving - A1 Receiving - A2 Receiving - A3 Loadout - B1 Loadout - B2 Loadout - B3 Grain Cleaning - C1 Grain Cleaning - C2 Grain Cleaning - C3 Handling - D Grain Drying E1 Grain Drying E2 Grain Drying - E3 Bin Vents - F Milling G1 Milling G2 Milling G3 Pellet Cooling H1 Pellet Cooling H2 Pellet Cooling H3 Feed Loadout I aq-f1-ec16 2/25/10 Page 8 of 12

9 10m) 10n) 10o) 10p) 10q) 10r) PM 2.5 PM 2.5 Equipment Throughput PM 2.5 PM 2.5 led PM 2.5 (lb/ton) (tons/year) (lbs/year) (tons/year) % (tons/year) Receiving - A1 Receiving - A2 Receiving - A3 Loadout - B1 Loadout - B2 Loadout - B3 Grain Cleaning - C1 Grain Cleaning - C2 Grain Cleaning - C3 Handling - D Grain Drying E1 Grain Drying E2 Grain Drying - E3 Bin Vents - F Milling G1 Milling G2 Milling G3 Pellet Cooling H1 Pellet Cooling H2 Pellet Cooling H3 Feed Loadout I 11) List the sources used to obtain emission factors. Be as specific as possible. aq-f1-ec16 2/25/10 Page 9 of 12

10 Instructions for Form EC-16 1a) AQ Facility ID No. -- Fill in your Air Quality (AQ) Facility Identification (ID) Number (No.). This is the first eight digits of the permit number for all new permits issued under the operating permit program. If your facility has never been issued a permit under this program, leave this line blank. 1b) AQ File No. -- Fill in your AQ File Number. This is the first group of characters in your current Air Facility Permit. For example, for permit number 1899AB-93-OT-1, the AQ Facility ID number would be 1899AB. If you have never had an air quality permit, leave this line blank. 2) Facility Name -- Enter your facility name. 3) Facility Type -- Indicate whether this facility is a country grain elevator with or without a co-located feed mill, a terminal elevator with or without a co-located feed mill, or a feed mill only. A country grain elevator is any grain elevator that receives more than 50 percent of its grain directly from farmers in the immediate vicinity during the harvest season. If your operation can be described as a country grain elevator, either with or without an associated, co-located feed mill, go on to Question 4. A terminal elevator is an elevator that receives grain primarily from other elevators. A terminal elevator can also be considered any grain elevator that does not meet the definition of country grain elevator. If your operation can be described as a terminal grain elevator, either with or without an associated, co-located feed mill, skip Question 4 and begin with Question 5. 4) Determining Capacity of a Country Grain Elevator 4a-e) Amount of Grain Received in Years Enter the total amount of grain received by the facility during each of the past five (5) years, in tons, with year 5 being last year. 4f) Highest of numbers in 4a) - 4e) -- Choose the highest of the five numbers. 4g) Country Grain Elevator Capacity (C CE) -- Under a U.S. Environmental Protection Agency (EPA) guidance document dated November 14, 1995, the capacity of a country grain elevator is the amount of grain handled during the highest of the last five years, increased by a factor of 20 percent to account for unusual circumstances. This is considered to be the maximum amount of grain your country grain elevator is likely to have available for processing in a given year. C CE = [item 4f] x 1.2 5) Throughput (C A) -- Enter the actual amount of grain (in tons) handled at this facility during the last year. 6) Operating Limitations -- [Skip this item if using this form for Registration Permit Option D.] Describe any permit limits you plan to take to restrict your potential-to-emit (quantity of grain processed, hours of operation, etc.). Attach additional sheets, if needed. Describe the limiting factors and cite any rules that apply (e.g., Standards of Performance for Stationary Sources (NSPS, 40 CFR part pt. 60), or Minnesota Rules). The associated limit must be used to calculate your limited controlled emissions. If you used vendor certification or stack test data to limit your potential-to-emit, the factor you used will become your permit limit. Include all proposed limits on Form CD-01. 7) Unit and Equipment Identification Number -- Fill in the identification number of the emission units (EU) and control equipment (CE) covered by this calculation worksheet. Obtain these numbers from Forms GI-05A and GI-05B. [Note: You may skip this question if you are applying for a Registration Permit.] 7A) For each receiving area for which emissions will be calculated on this form, identify the EU number and the associated CE number, if applicable. Indicate whether the grain is received by truck, railcar, barge, or ship. 7B) For each grain (not feed) loading area for which emissions will be calculated on this form, identify the EU number and the associated CE number, if applicable. Indicate whether the grain is loaded into trucks, railcars, barges, or ships. 7C) For each grain cleaner for which emissions will be calculated on this form, identify the EU number and the associated CE number, if applicable. Describe the type of equipment (i.e., scalper). 7D) Identify the EU numbers all of the units comprising internal handling (e.g., garner and scale bins, elevator legs, and transfer points such as the distributor and gallery and tunnel belts) for which emissions will be calculated on this form. Also identify the associated CE number, if applicable. 7E) For each grain dryer for which emissions will be calculated on this form, identify the EU number and the associated CE number, if applicable. Indicate whether the dryer is a column dryer or a rack dryer. If the dryer is fuel-fired, use Form EC-08 to calculate the emissions from fuel combustion. 7F) For each bin vent for which emissions will be calculated on this form, identify the EU number and the associated CE number, if applicable. 7G) For each piece of grain milling equipment for which emissions will be calculated on this form, identify the EU number and the CE number, if applicable. Indicate whether it is a hammermill, a flaker, or a cracker. 7H) For each pellet cooler for which emissions will be calculated on this form, identify the EU number and the CE number, if applicable. 7I) For each animal feed (not grain) loadout area for which emissions will be calculated on this form, identify the EU number and the associated CE number, if applicable. aq-f1-ec16 2/25/10 Page 10 of 12

11 8) Potential from a Country Grain Elevator - [If using this form for Registration Permit Option D, skip to Item 10.] 8a) PM -- Enter the appropriate total particulate matter (PM) emission factor for each type of operation. Remember to cite the source of any emission factors you use, in item 11. 8b) PM (lb/year) -- Calculate the uncontrolled PM emissions for each type of operation, using the following equation: (lb/yr) = factor (lb/ton) x C CE (tons/year) = [item 8a] x [item 4g] 8c) PM (tons/year) -- Calculate the uncontrolled PM emissions for each type of operation, using the following equation: PM (tons/year) = Max. (lb/yr) x 1 (ton) 2000 (lb/ton) = [item 8b] x d) -- The pollution control efficiency is the product of the capture efficiency and the destruction/collection efficiency indicated on Form GI-05A. Enter this number here and remember to include on Form CD-01 a plan to demonstrate and maintain the destruction/collection efficiency. If there is no control equipment for the particular operation, then indicate zero as the control efficiency. 8e) led PM (tons/year) -- Fill in the led in tons/yr. Use this method for the calculation: led (ton/year) = Max. (tons/year) x (100 control efficiency) 100 = [item 8c] x (100 [item 8d]) 100 8f) Limited led PM -- The Limited led are calculated by taking into account all operating limitations with which you are proposing to comply. These limitations include limits on hours of operation, on the amount of material mined, handled, crushed, screened, etc. You start the calculation of Limited led by repeating the calculation of PM [item 8b] but taking into account the limits you propose. If an emission unit is subject to an emission limitation specified in 40 CFR pt. 60, 40 CFR pt. 61, 40 CFR pt. 63 or Minn. R. ch. 7011, you must show this requirement in the calculation of Limited led and take this into account in calculating the Limited led. If you choose to propose to comply with more a stringent limit, you should state this clearly and show the resulting allowed emissions in this calculation. Be sure you included all of your proposed limits in Item 6, and on Form CD-01. 8g) PM Enter the appropriate emission factor for particulate matter smaller than 10 microns (PM 10) for each type of operation. Remember to cite the source of any emission factors you use, in item 11. 8h) - 8l) Calculate PM 10 emissions following the same procedures items 8b 8f. 8m) PM Enter the appropriate emission factor for particulate matter smaller than 2.5 microns (PM 2.5) for each type of operation. Remember to cite the source of any emission factors you use, in item 11. 8n) - 8r) Calculate PM 2.5 emissions following the same procedures items 8b 8f. 9) Potential from a Terminal Elevator or a Feed Mill -- [If using this form for Registration Permit Option D, or if you do not operate a terminal elevator or a feed mill, skip to Item 10.] 9a) PM -- Enter the appropriate total particulate matter (PM) emission factor for each type of operation. Remember to cite the source of any emission factors you use, in item 11. 9b) Equipment Capacity (ton/hour)-- Enter the equipment capacity in tons per hour. 9c) PM (lb/hour) -- Calculate the uncontrolled PM emissions for each operation, using the following equation: (lb/hr) = (lb/ton) x Equipment Capacity (ton/hr) = [item 9a] x [item 9b] 9d) PM (tons/year) -- Calculate the uncontrolled PM emissions for each type of operation, using the following equation: (ton/year) = Max. (lb/hr) x 8760 (hr/year) x 1 (ton) 2000 (lb) = [item 9c] x e) -- The pollution control efficiency is the product of the capture efficiency and the destruction/collection efficiency indicated on Form GI-05A. Enter this number here and remember to include on Form CD-01 a plan to demonstrate and maintain the destruction/collection efficiency. If there is no control equipment for the particular operation, then indicate zero as the control efficiency. aq-f1-ec16 2/25/10 Page 11 of 12

12 9f) led PM (tons/year) -- Fill in the led in tons/yr. Use this method for the calculation: led (ton/year) = Max. (tons/year) x (100 control efficiency) 100 = [item 9d] x (100 [item 9e]) 100 9g) Limited led PM -- The Limited led are calculated by taking into account all limitations on operation of the source you are proposing to comply with in this application. These limitations include limits on hours of operation, on the amount of material mined, handled, crushed, screened, etc. You start the calculation of Limited led by repeating the calculation of PM (item 9c) but taking into account the limits you propose. If an emission unit is subject to an emission limitation specified in 40 CFR pt. 60, 40 CFR pt. 61, 40 CFR pt. 63 or Minn. R. ch. 7011, you must show this requirement in the calculation of Limited led and take this into account in calculating the Limited led. If you choose to propose to comply with more a stringent limit, you should state this clearly and show the resulting allowed emissions in this calculation. 9h) PM Enter the appropriate PM 10 emission factor for each type of operation. Remember to cite the source of any emission factors you use, in item 11. 9i) - 9n) Calculate PM 10 emissions following the same procedures items 9b 9g. 9o) PM Enter the appropriate PM 2.5 emission factor for each type of operation. Remember to cite the source of any emission factors you use, in item 11. 9p) - 9u) Calculate PM 2.5 emissions following the same procedures items 9b 9g. 10) 10a) PM -- Enter the appropriate total particulate matter (PM) emission factor for each type of operation. Remember to cite the source of any emission factors you use, in item b) Equipment Throughput (ton/year) -- Enter the amount of grain, in tons, that was processed through each operation listed. [Note: the total amount of grain for each type of operation [i.e., receiving or grain dryers ) should not execeed the quantity listed in Item 5.] 10c) PM (lb/year) -- Calculate the uncontrolled PM emissions for each operation, using the following equation: (lb/year) = (lb/ton) x Throughput (ton/year) = [item 10] x [item 10b] 10d) PM (tons/year) -- Calculate the uncontrolled PM emissions for each type of operation, using the following equation: (ton/year) = (lb/year) x 1 (ton) 2000 (lb) = [item 10c] x e) -- The pollution control efficiency is the product of the capture efficiency and the destruction/collection efficiency indicated on Form GI-05A or Form RP-D2. Enter this number here and remember to include on Form CD-01 a plan to demonstrate and maintain the destruction/collection efficiency. If there is no control equipment for the particular operation, then indicate zero as the control efficiency. 10f) led PM (tons/year) -- Fill in the led in tons/yr. Use this method for the calculation: led (ton/year) = (ton/year) x (100 control efficiency) 100 = [item 10d] x (100 [item 10e]) g) PM Enter the appropriate PM 10 emission factor for each type of operation. Remember to cite the source of any emission factors you use, in item h) - 10l) Calculate actual PM 10 emissions following the same procedures items 10b 10f. 10m) PM Enter the appropriate PM 2.5 emission factor for each type of operation. Remember to cite the source of any emission factors you use, in item n) - 10r) Calculate actual PM 2.5 emissions following the same procedures items 10b 10f. 11) List the sources used to obtain emission factors. Include information on why you chose a specific source over another, if you found more than one source of data. aq-f1-ec16 2/25/10 Page 12 of 12