API Q2 FOR THE PETROLEUM & NATURAL GAS INDUSTRY
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1 API Q2 FOR THE PETROLEUM & NATURAL GAS INDUSTRY
2 Learning Outcomes By the end of this learning event, you will be able to: Summarize the events that led to the development of API Spec Q2. Discuss the operator and service provider business drivers. Explain how the industry responded to the specification. Summarize API Q2 with a brief overview. Brief overview of results from data being collected over the past 2 years.
3 WHAT WERE THE DRIVERS THAT LED TO API Q2?
4
5 TG5 formed prior to the Macondo Incident for the development of API Q2 to Reduce NPT.
6 Activity 1: API Spec Q2 Controls DISCUSSION POINT! How do you think the requirements called out in API Q2 can help mitigate the risks of such incidents from occurring?
7 OPERATOR BUSINESS DRIVERS Your Trusted Advisors in the Oil and Gas Industry
8 Inconsistent Global Quality
9 Reasons for Inconsistent Controls Absence of a corporate management system Failing to implement the management system Application inconsistency Partial compliance Lack of corporate oversight
10 Activity 2: Top 3 Causes of NPT DISCUSSION POINT! What do you think the top 3 causes of NPT is according to Service Supply Organizations internal investigations and root causes provided to the operators?
11 Activity 3: Root Causes of NPT Service execution Competency planning / Training Lack of procedures Not following procedures Lack of using history logs No contingency planning Lack of inspection/ test Lack of a Preventive Maintenance, Inspection, Test Programs (PMITP)
12 The root causes for NPT are within the Service Providers control, according to their own internal investigations!!
13 Service Supply Organization Business Driver BEFORE AFTER 100 Employees 100 Employees Results of Actual Beta Test Site after 12 months of concentrated on API Q2 implementation.
14 Business Drivers: Government-Related Protection of: Protecting our Community Protecting our Environment Protecting our Marine & Wildlife Protecting our Workers
15 INDUSTRY RESPONSE
16 API Subcommittee 18 CSOEM SC1 8 TG1 TG2 TG3 TG4 TG5 TG6 TG7 Auditor Effectiveness API Spec Q1 Monogram Program Min. Mfg. Requirements API Spec Q2 Welding Life Cycle Management
17 Evolution of API Spec Q2 DEVELOPED PUBLISHED BETA TESTING CONFORMANCE COMPLIANCE COMPLIANCE 2015 API Spec Q2 was developed in 2010 through API Spec Q2 was published in December A combination of operators and service providers participated in the beta test. Service providers start getting their QMSs in compliance with API Spec Q2. Service providers may apply for Certification. TO PRESENT INDUSTRY EXPECTATION IS CONFORMANCE & COMPLIANCE NOT CERTIFICATION
18 Benefits of Standardization Consistency Risk mitigation Improved communication Reduction in NPT & Injuries Identification of critical aspects, impacts and controls Efficiency improvements
19 SPECIFICATION OVERVIEW AND EXCLUSIONS
20 WHAT IS THE SAME? WHAT IS DIFFERENT? Your Trusted Advisors in the Oil and Gas Industry
21 Similarities: API Spec Q1 and Q2
22 Differences: API Spec Q1 and Q2
23 ISO 9001 and API Q1 have always permitted a service organization to exclude design. API Q2 does not permit this exclusion to any organization claiming compliance to the specification.
24 Exclusions When an organization performs activities addressed by this document, including the provision of service-related product, all requirements shall be performed and no claims to exclusion of those requirements shall be permitted.
25 1.2 Exclusions
26 Service-Related Product Materials, equipment, and software used in the execution of a service.
27 WHAT API Q2 SPECIFICATION IS AND IS NOT Your Trusted Advisors in the Oil and Gas Industry
28 3 rd Party Certification
29 What API Spec Q2 is Not
30 What API Spec Q2 is It is about risk mitigation, service quality, and SRP reliability, that is supported by validation and performance.
31 COOPERATION, IMPACTS & RESULTS
32 API Q2 Cooperation
33 IMPACTS
34 RESULTS 2014 to Present Average of 40% Reduction in NPT Segments, Service Lines & Product Lines Implementing Normalized Downturn Average of 24% in Safety Improvements Reduction in Injuries Average of 26% Improvement in Efficiencies Average of 39% COPQ Improvement Rework, Scrap Delays due to Planning Supplier Improvements
35 QUESTIONS? Your Trusted Advisors in the Oil and Gas Industry
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