Aluminum Cans Production. Profitable Manufacturing Business of Aluminum Beverage Cans. Aluminium Cans for Brewery. Beverage Can Manufacturing Project.
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1 Aluminum Cans Production. Profitable Manufacturing Business of Aluminum Beverage Cans. Aluminium Cans for Brewery. Beverage Can Manufacturing Project.
2 Introduction Aluminum cans provide long-term food quality preservation benefits. Aluminum cans deliver 100 percent protection against oxygen, light, moisture and other contaminants. The first generation of aluminum cans weighed approximately 3 ounces per unit. Today s cans weigh less than half an ounce. Aluminum cans bring packaging benefits as well. They are easily formed, resist corrosion and will not rust. Cans made from aluminum easily support the carbonation pressure required to package soda and withstand pressures of up to 90 pounds per square inch.
3 Aluminum beverage cans are every day commodities that people come across on a regular basis, whether it s while they are grocery shopping, taking their lunch break, or pondering in front of a vending machine.
4 The aluminium beverage can is now the popular choice for carbonated and still soft drinks, mineral waters, beers and lagers. It competes successfully against drinks containers of glass, plastic and steel, and is the only drinks container for which closed loop recycling applies; a used aluminium drinks can is recycled back into aluminium can sheet for the manufacture of another aluminium drinks can.
5 Advantages of Aluminium Can The various advantages that make it a choice material are: Light Weight: its light weightness makes aluminium containers easy to transport, carry and store. Impermeable: The containers made from aluminium are impermeable to odor, gases or water vapor. The containers do not impart any metallic odor or taste to the containers.
6 The aluminium containers, stack-up well against other beverage containers. They occupy less space to carry same volume of contents when compared to glass bottles. The aluminium cans have no bottom or side seams, thus minimizing chances for leakages. It has high strength to weight ratio. The cans can be made tamper proof. In certain cases, such as dairy products, internal lacquering is not necessary.
7 It is a good conductor of heat, which means heating, or chilling is quick and efficient. It shows quite corrosion resistance. It offers excellent recycling property.
8 Market Outlook Increasing consumption of beverages coupled with the rising need for convenience is driving the market for beverage packaging in India. The Indian beverage packaging market is exhibiting robust growth with sustainable packaging being the need of the hour. Beverages accounted for 21% of the total consumer packaging market in Demand for consumer packaging from the beverage sector is expected to grow marginally ahead of other user sectors at around 12% till 2017.
9 The beverage cans market size was valued at USD billion in 2015 and is expected to witness significant growth over the forecast period primarily owing to superior cooling properties and storage space reduction by using advanced materials in beverage cans manufacturing. The industry is expected to witness high growth owing to increasing consumption of alcoholic beverages such as beer and cider which are required to cooled at a specific temperature for enhanced taste.
10 U.S. Beverage Cans Market Volume, By Application, (Billion Cans)
11 The packaging industry in India is estimated to reach $73 billion by 2020, from $32 billion in 2015, says a study by Federation of Indian Chambers of Commerce & Industry (Ficci) and Tata Strategic Management Group. The country s packaging industry is set to register 18 per cent growth, year-on-year with sub-sectors like flexible packaging and rigid packaging to grow annually at the rate of 25 per cent and 15 per cent respectively.
12 India s packaging industry size is very miniscule with only four per cent share of the global industry. Per capita packaging consumption in India is also low at 4.3 kg compared to 42 kg in Germany and 19 kg in Taiwan. But, with the boom in organized retail and e-commerce, packaging is set to get an enormous boost. The global beverage cans market size is expected to reach USD billion by 2024, according to a new report by Grand View Research, Inc. owing to increasing demand for compact beverage packaging solutions.
13 Few Indian Major Players are as under Bharat Containers (Nagpur) Pvt. Ltd. Hindustan Tin Works Ltd. Kandhari Beverages Pvt. Ltd. Punsumi Foils & Components Ltd. Zenith Tins Pvt. Ltd.
14 Project at a Glance PROJECT AT A GLANCE (` in lacs) COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Propose d Total Land & Site Development Exp Capital Buildings Share Premium Plant & Machineries Other Type Share Capital Motor Vehicles Reserves & Surplus Office Automation Equipments Cash Subsidy Technical Knowhow Fees & Exp Internal Cash Accruals Franchise & Other Deposits Long/Medium Term 0.00Borrowings Preliminary& Pre-operative Exp Debentures / Bonds Provision for Contingencies Unsecured 17.00Loans/Deposits Margin Money - Working Capital TOTAL TOTAL
15 Project at a Glance Year Annualised Book Value Debt Dividen d Retained Earnings Payout Probabl e Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times ` ` ` ` ` % ` % ` %
16 Project at a Glance Year D. S. C. R. Debt / - Depos its Debt Individ ual CumulatOvera ive ll Equity as- Equity Total Net Wort h (Number of times) Initia l Retur n on Net Worth Profitability Ratio GPM PBT PAT Net Contri bution P/V Ratio (Number of times) % % % % % % % 16.77% % % 22.05% % % 25.80% % % 28.51% % % 30.46% % Assets Turnov er Ratio Curre nt Ratio % % % % %
17 Project at a Glance BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 44.58% Total BEP (% of Installed Capacity) 47.97% IRR, PAYBACK and FACR Internal Rate of Return.. ( In %age ) 26.82% 2 Years 4 Payback Period of the Project is ( In Years ) Months Fixed Assets Coverage Ratio ( No. of times ) 4.078
18 Major Queries/Questions Answered in the Report? 1. What is Aluminum Can Production industry? 2. How has the Aluminum Can Production Core industry performed so far and how will it perform in the coming years? 3. What is the Project Feasibility of Aluminum Can Production Plant? 4. What are the requirements of Working Capital for setting up Aluminum Can Production plant?
19 5. What is the structure of the Aluminum Can Production Business and who are the key/major players? 6. What is the total project cost for setting up Paper Aluminum Can Production? 7. What are the operating costs for setting up Aluminum Can Production plant? 8. What are the machinery and equipment requirements for setting up Aluminum Can Production plant?
20 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Aluminum Can Production plant? 10. What are the requirements of raw material for setting up Aluminum Can Production plant? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up Aluminum Can Production Business? 12. What is the Manufacturing Process of Aluminum Can Production plant?
21 13. What is the total size of land required for setting up Aluminum Can Production plant? 14. What will be the income and expenditures for Aluminum Can Production plant? 15. What are the Projected Balance Sheets of Aluminum Can Production Business? 16. What are the requirement of utilities and overheads for setting up Aluminum Can Production plant? 17. What is the Built up Area Requirement and cost for setting up Aluminum Can Production Business?
22 18. What are the Personnel (Manpower) Requirements for setting up Aluminum Can Production Business? 19. What are Statistics of Import & Export for Aluminum Can? 20. What is the time required to break-even of Aluminum Can Production Business? 21.What is the Break-Even Analysis of Aluminum Can Production plant? 22.What are the Project financials of Aluminum Can Production Business?
23 23. What are the Profitability Ratios of Aluminum Can Production plant? 24. What is the Sensitivity Analysis-Price/Volume of Aluminum Can Production plant? 25. What are the Projected Pay-Back Period and IRR of Aluminum Can Production Business? 26. What is the Process Flow Sheet Diagram of Aluminum Can Production project?
24 27. What are the Market Opportunities for setting up Aluminum Can Production plant? 28. What is the Market Study and Assessment for setting up Aluminum Can Production plant? 29. What is the Plant Layout for setting up Aluminum Can Production Business?
25 Table of Contents of the Project Report
26 1. INTRODUCTION 2. TYPES OF CANS 3. USES 4. PROPERTIES 5. B.I.S. SPECIFICATION 5.1. IS: (1996): ALUMINIUM CANS FOR BEVEREGES [MTD 32: METAL CONTAINERS] 6. MARKET SURVEY 6.1. THE PACKAGING INDUSTRY AND ALUMINIUM S GROWING RELEVANCE
27 6.2. INDUSTRY INSIGHTS 6.3. APPLICATION INSIGHTS 6.4. CHALLENGING MARKET CONDITIONS 6.5. PRODUCT INSIGHTS 7. EXPORT & IMPORT: ALL COUNTRIES 7.1. EXPORT: ALL COUNTRIES 7.2. IMPORT: ALL COUNTRIES 8. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES 8.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE 8.2. PROFITS & APPROPRIATIONS 8.3. TOTAL LIABILITIES 8.4. TOTAL ASSETS 8.5. NET CASH FLOW FROM OPERATING ACTIVITIES 8.6. SECTION I
28 Name of Company with Contact Details Name of Director (s) Plant Capacity Location of Plant Name of Raw Material(s) Consumed With Quantity & Cost 8.7. SECTION II Assets Cash Flow Cost as % Ge of Sales Forex Transaction Growth in Assets & Liabilities Growth in Income & Expenditure Income & Expenditure Liabilities Liquidity Ratios Profitability Ratio Profits Return Ratios Structure of Assets & Liabilities (%) Working Capital & Turnover Ratios
29 9. EXPORT & IMPORT STATISTICS DATA OF INDIA 9.1. EXPORT STATISTICS DATA FOR ALUMINIUM BEVERAGE CANS 9.2. IMPORT STATISTICS DATA FOR ALUMINIUM BEVERAGE CANS PRESENT MANUFACTURERS 11. ADVANTAGES OF ALUMINIUM CAN 12.STANDARD SIZES & CAPACITIES IN DIFFERENT COUNTRIES 13. ALUMINIUM CAN STRUCTURE BASIC CAN CRITERIA PRODUCTS FEATURES AND USAGE
30 14. RAW MATERIAL 15. MANUFACTURING PROCESS 16. PROCESS FLOW DIAGRAM 17. QUALITY CONTROL IN MANUFACTURING INCORRECT IMPLEMENTATION OF QUALITY CONTROL IN MANUFACTURING USING QUALITY ASSURANCE WITH QUALITY CONTROL IN MANUFACTURING 18. SUPPLIERS OF PLANT & MACHINERY 19. SUPPLIERS OF RAW MATERIAL
31 20. PHOTOGRAPHS/IMAGES FOR REFERANCES RAW MATERIAL PHOTOGRAPHS MACHINERY PHOTOGRAPHS PRODUCT PHOTOGRAPHS 21. PLANT LAYOUT
32 Project Financials Project at a Glance Annexure Assumptions for Profitability workings..1 Plant Economics..2 Production Schedule 3 Land & Building. 4 Factory Land & Building Site Development Expenses
33 Plant & Machinery....5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies Working Capital Requirement Per Month. 7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
34 Overheads Required Per Month and Per Annum.. 8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses Salary and Wages Turnover Per Annum Share Capital...11 Equity Capital Preference Share Capital
35 Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals
36 Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process Annexure 4 :: Sources and Disposition of Funds
37 Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6 :: Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio
38 Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P
39 Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP
40 Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items
41 Annexure 14 :: Product wise Domestic Sales Realisation Annexure 15 :: Total Raw Material Cost Annexure 16 :: Raw Material Cost per unit Annexure 17 :: Total Lab & ETP Chemical Cost Annexure 18 :: Consumables, Store etc. Annexure 19 :: Packing Material Cost Annexure 20 :: Packing Material Cost Per Unit
42 Annexure 21 :: Employees Expenses Annexure 22 :: Fuel Expenses Annexure 23 :: Power/Electricity Expenses Annexure 24 :: Royalty & Other Charges Annexure 25 :: Repairs & Maintenance Expenses Annexure 26 :: Other Manufacturing Expenses Annexure 27 :: Administration Expenses Annexure 28 :: Selling Expenses
43 Annexure 29 :: Depreciation Charges as per Books (Total) Annexure 30 :: Depreciation Charges as per Books (P & M) Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRR
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47 Scope of the Report The report titled Market Survey cum Detailed Techno Economic Feasibility Report on Aluminium Cans for Brewery provides an insight into the Aluminum Can Production market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Aluminum Can Production project. The report assesses the market sizing and growth of the Indian Aluminum Can Production Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:
48 Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Aluminum Can Production sector in India along with its business prospects. Through this report we have identified Aluminum Can Production project as a lucrative investment avenue.
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