AKS Coatings GmbH. A new Generation of protective surface coatings. Technical Data Sheet 01/01/2014 AKS PS POLYMER SILICATE COATING MORTAR

Transcription

1 Technical Data Sheet 01/01/2014 AKS PS POLYMER SILICATE COATING MORTAR Product Description AKS-PS it a 2 or 3 component, solvent free polymer-silicate, trowel applied Performance Coating which offers optimum chemical resistance, high impact and abrasion resistance for areas subject to extreme conditions, it is particularly suitable in Bunds and other demanding areas such as: Petrochemical production facilities; oil and diesel storage tanks; Soda and Acid Storage Tanks. Fields of application: AKS-PS is used as an industrial protective coating material on mineral and steel surfaces against aggressive chemical medias, mainly in Waste Water Treatment Plants, Oil and Fat Separators, Storing Bunds and Catch Basins, Drain Gutters and Steel Tanks. Product Features: AKS-PS - is resistant against many aggressive acids - is resistant against Petrol, Diesel, Bio Diesel - is resistant against Oil, Grease and Fat - is resistant against Detergents - is resistant against biological sulphuric acid - is solvent free - is open to steam diffusion - is not emulsifiable with water - is heat resistant up to 150 C - Acid and Lye resistant from ph 0 - ph 14 - has a very high adhesion to concrete and masonry. - has a very high adhesion to Steel. - has a very high mechanical strength. Seite 1

2 Technical Information Product Information Available Color: Yellow and Black Specific Gravity: 2.0g/ml Min Temperature: 8 C Max Temperature: 30 C Min Thickness: 2 mm (Two Component) Max Thickness: 4 mm (Three Component) Pot Life: 25 mins at 21 C Initial Cure: 15 mins Full Chemical Cure: 48 hours at 20 Tensile Strength: 3N/mm2 Flexural Strength: 28N/mm2 Compressive Strength: 30N/mm2 Abrasion Resistance: Up to 45 N Chemical Resistance: See Attached table Consumption: 1.5kg/mm/m2 (3 pack) 1.0kg/mm/m2 (2 pack) Polymer Color black; yellow Density 1,16g/cm³ at 21 C Potassium silicate Color transparent Density 1,31g/cm³ at 21 C mineral Colour grey Density 1,40g/cm³ at 21 C Fresh Mortar Proportion 6,8; 4,2;11,0 (Resin, Curing Agent, Filler) three component Mortar 6.8 kg; 4.2Kg (Resin; Curing Agent) two component Coat Seite 2

3 Surface Preparation: Concrete Surfaces: The Surface must be dry, sound and oil and grease free. Concrete should be at least 4 weeks old and have a moisture of led than 4%. Remove all concrete surface laitance by mechanical means. Cleaning by shot blasting, sand blasting, high water pressure blasting or grinding is recommended. Please contact your local AKS representative if you have any queries. Steel Substrates: All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in accordance with ISO Bare steel Cleanliness: Blast cleaning to min. SA 2 ½ (ISO :2007). Roughness: using abrasives suitable to achieve Grade Medium G (50-85 µm, Ry5) (ISO ). Mixing: AKS -PS 2 Component Fill AKS-PS resin in a suitable, clean container and start mixing with a high-speed drill with mixing plates (not less than 500 U / min). AKS-PS hardener gradually and slowly and mix at least 4 minutes intensively until a homogeneous mixture is formed. Then repot into a clean container and mix again briefly. AKS -PS 3 Component After producing a homogeneous mixture of resin and hardener component, add the powder component slowly and mix for a further 2 minutes until a smooth, creamy mortar arises. Please note: Longer mixing times shorten the processing time. With the addition of the powder component is expected to dust. Seite 3

4 Application instructions: Applying by Hand: AKS -PS 3 Component Apply AKS -PS 3 Component to a thickness of about 4 mm evenly with a steel trowel to a suitably prepared and levelled substrate. For substrates with open voids and pores, a scratch coat is to be provided. With multi-layer systems a waiting time of 3 hours (depending on temperature) is required. Trowel marks can be removed with steel float immediately or by a rubbing sponge after 2-3 hours. AKS -PS 2 Component Apply AKS -PS 2 Component to a thickness of 2 mm evenly by brush or roller to a suitably prepared and levelled surface. With multi-layer systems is a waiting time of about 3 hours (depending on temperature) is required. Mechanical Application: AKS-PS 3 Component mortar can be applied with a suitable screw pump (mortar sprayer) by spraying prepared and levelled surface uniformly. Details on request AKS-PS 2 K can be applied evenly with a suitable piston pump (Paint Sprayer) to a prepared and levelled substrate. Details on request Condition during application: The substrate temperature must be at during processing and the hardening process at least 8 C and a maximum of 30 C. The relative humidity should not exceed 75%. The material temperature should be at least 8 C and not exceed 28 C. During processing and the hardening the surfaces should be protected from intense sunlight and rain. Cleaning The working tools can be cleaned with a suitable cleaner (Acetone) Disposal: Material residues, Shipping containers and mixing vessels must be disposed of according to regulations Waste disposal number of contaminated packaging Nr Waste disposal number of used and hardened Products Nr Seite 4

5 Storage: In unopened containers in frost protected and dry areas between 10 C und 25 C. Storage Life: In required storage areas in original containers 12 Month 12 Month 12 Moth Packaging: 6,8 Kg Canister 4,2 Kg Canister 11,0 Kg bucket Occupational Safety and Health: Before you begin to use AKS products, we recommend a greaseless skin crème to protect your skin. During the application of the products it is not allowed to drink, eat or smoke. When processing by spraying we recommend closed protection masks with supplied fresh air. Protective clothing such as disposable suits, goggles and gloves must be worn. In case of eye contact with the product flush the eyes with fresh water immediately for at least 15 minutes and visit an Ophthalmologist straight away. You always have to have the safety data sheets on site to present them to the Ophthalmologist in case of an accident. Contact: AKS Coatings GmbH Fon Gersdorfer Straße Fax D Altlußheim Mail info@aks-coatings.de by AKS Coatings GmbH: This technical information was provided from the best knowledge, our experiences and knowledge as well as the newest rules of the technology and, nevertheless, is non-binding. The information does not release the user to check independent check for suitability of the products for the respective uses. The regulations from the sets of rules are to be kept. From the technical information divergent recommendations of our employees are obliging only after written confirmation. We stick only within the scope of our terms and conditions of delivery. With appearance of a new edition this technical information loses her validity. Pictures and texts, no matter what kind and amount may be used only with written approval of the AKS Coatings GmbH and be used. Seite 5