Competence in Tool Steel

Transcription

1 Competence in Tool Steel

2 INTRODUCTION Goel Steel Company an ISO 9001:08 certified company, was established in the year 1973 with sole aim of serving tool room with quality tool steel at reasonable price, we are glad to have achieved a fair degree of success with numerous satisfied customer. We are happy to state that we have retained most of our customer and also expanded the list in the last 5 decades. COMPANY POLICY Built on long traditional values with ceaseless pursuit of customer satisfaction by giving them high quality steel at reasonable prices. Our commitment to quality is uncompromising. INFRASTRUCTURE We are committed to continuously improve and upgrade our Infrastructure to world class standards. Our material stocking capacity in our 6 yards together is over 5000 tons and have over 50 cutting machines running at these centres to serve the ever increasing delivery requirement of our esteemed clients. We can surely say that we have the largest infrastructure in the country. We have our own tool room fully equipped with VMC s and qualified personnel which can help our customers with some value addition and also save their downtime with regards to Raw Material. Goel Steel is working with Worlds best manufacturers to give its valued users, the best tooling solutions. Our Heat Treatment and Gas Nitriding Facility is one such effort. Currently we are the largest heat treatment facilty in South India with a total combined capacity to heat treat 80tons of tool steels/month. We are India s First Company to have Material, Machining and Vacuum Heat Treatment under one roof. With overall staff strength of over 1 dedicated people we can also claim to have one of the fastest responding people to the queries of our end users. GOEL STEEL COMPANY SANJAY STEEL SYNDICATE - Engineering Services (PROCESS / TOOL ROOM/ VACUUM HEAT TREATMENT/GAS NITRIDING) KIND SPECIAL STEELS (INDIA) Pvt. Ltd (Exclusive agents and stockiest KIND&Co-Germany) COVERING ALL GRADES SUPPLIED FROM OUR STOCKS WARRANTY We warrant to the purchaser the conformity of the material supplied to the technical standards and specification laid down in the contract mutually agreed which form the order specification reconfirmed by the seller. The validity of the warranty of specification is unlimited and we stand guarantee for the same and if at any time noticed otherwise we shall undertake to replace the material with all costs of the buyer reimbursed by us. Any internal defect should be notified before heat treatment and our warranty for any such defect cease to exist after heat treatment. The warranty shall be deemed exclusive also in view of possibly given other guarantees whether written or verbally implied. All disputes are subject to Chennai jurisdiction.

3 FACILITIES OFFERED Our business is to stock, cut and sell / machine / heat treat / nitride tools and special steels. We can stock grades and sizes of your interest. We can process and service your requirements as and when required. If you would like to indent any of the brands or specification directly from our principals we will get their most competitive offer. We can give you profile cut material to the best of our ability to save your down time and money. We can supply pre-machined blocks in mutually acceptable tolerances. We have VMC s to even make your complete moulds We undertake Vacuum heat treatment for tools steel. Your biggest dies can be heat treated with us. We can do Nitriding surfaces treatment for the tools steel. In short, WE TAKE CARE OF ALL YOUR NEEDS OF TOOL STEELS. STOCKING PROGRAM M-2 M-35 M-42 T42 D3 D2 S1 O1 H-11 H- H-12 & H-21 EN 24 C 45 (PLATES) POSCO-PSTP4 POSCO-PSTP4M KIND - USD ESU/H ESR KIND - HP1 L6 (1.2714) DIN DIN XPM DIN DIN 1.85 DIN YSS-SLD YSS-SLD MAGIC YSS-DAC YSS-DAC-S (ESR) YSS-DAC YSS-DAC55 YSS-DAC MAGIC YSS-FDAC YSS-CENA1 YSS-HMD5 YSS-HPM7 YSS-HPM38(H) YSS-HPM77 YSS-HPM MAGIC YSS-YXM1 YSS-YXR33 YSS-YXR3 YSS-YXR7 YSS-YEMK YSS-SGT YSS-SKT4 MIN MAX MIN Cut to size Cut to size Cut to size Cut to size MAX MIN MAX Our Partners for Tool Steels Authorised Stockist : We also have in stock hot work DIN1,2714 /1,2343 / 1,2379 / Cr7V-Lrings. We would quote on specific enquiry only. The stocking program is subject to change.

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5 Technical Chart - Tool Steels MATERIAL CHEMISTRY APPLICATION HEAT TREATMENT DETAILS Annealing Quenchent Tempering Annealed Quenched A1SI/ASTM EN DIN JIS KIND C Si Mn Cr Mo V W Co (Slow (Hot Bath) Quenching (Air (hb)-max & (hrc) Cooling) Cooling) Tempered M2.6/5/ SKH Taps, twist drills, reamers, broach tools, Oil cold work tools. M35 6/5/2+5% SKH As M2, Hobs, drill reamers, milling cutters Oil M42 2//1/ SKH Taps, reamers, broaching tools, twist drills Oil T1 18/4/ SKH Turning, planing, slotting tools, Oil threading dies. T42 /4/3/ 1.37 SKH Highly stressed tools and tool bits Oil MATERIAL CHEMISTRY APPLICATION HEAT TREATMENT DETAILS A1SI/ Annealing Quenchent Tempering Annealed Quenched ASTM EN DIN JIS KIND C Si Mn P Mo Cr W Mo V (Slow (Hot Bath) Quenching (Air (hb)-max & (hrc) Cooling) Cooling) Tempered D3 X2Cr , SKD Drawing dies, blanking dies OIL/AIR D2 X 155CrVMoV SKD11 CH16V Cold work dies for roll forming, blanking, AIR/OIL punches, etc. O1 0MnCrW4 1., SKS For deep drawing gauges OIL S1 60WCrV7 1.50, Shear blades, cutting tools for heavy OIL D2 X 165CrMov Cold work tools for rolls, blanking tools, AIR/OIL O2 90MnCrV Tools, gauges and measuring OIL A2 1 00CrMoV SKD Blanking dies, rolls, stamping dies etc AIR/OIL plates, etc punches. instruments MATERIAL CHEMISTRY APPLICATION HEAT TREATMENT DETAILS A1SI/ Annealing Quenchent Tempering Annealed Quenched ASTM EN DIN JIS KIND C Si Mn P S Cr W Mo Ni V (Slow (Hot Bath) Quenching (Air (hb)-max & (hrc) Cooling) Cooling) Tempered H11 X38CrMoV USN Hot extrusion tools, tools for Oil/AIR manufacture of screws, nuts, bolts etc H X40CrMoV SKD61 USD Die casting tool &extrusion Oil/AIR (Esr & tool for AI, Zn, Mg.5hear blade, Non Esr) plastic mould etc special HP High-Perfomance die casting Oil/AIR Nb moulds and inserts expecially suited forlarge die casting moulds H 32CrMoV RP Hot forming (forging) dies Oil For processing heavy metal. 32CrMoV RPU Hot forming (forging) dies, die Oil cating mould, For processing heavy metal. L6 56NiCrMoV SKT4 PWM Hammer dies, Press forging dies, Oil Shear blade etc (Pre hardened on supply) H Co:4.2 2 Very high strength hot Oil working steels. H21 X30WCrV Processing heavy metal alloys Oil/AIR MATERIAL CHEMISTRY APPLICATION HEAT TREATMENT DETAILS A1SI/ Annealing Quenchent Quenching Tempering Annealed Quenched Supply ASTM EN DIN JIS KIND C Si Mn S Cr Mo Ni (hb)-max & (hrc) Condition Tempered P 40CrMnM Mould frames, plastic moulds Oil/AIR H & T <400mm BHN P+Ni 40CrMnNiM Large, medium sized moulds Oil/AIR H & T for general mechanical engg. and BHN tool manufacture. P+S 40CrMnMoS Moulds requiring good Oil/AIR H & T machinability, uniform hardness BHN 36CrMo SUS4J CMR Excellent corrosion resistant, for Oil H & T chemically aggressive compounds. BHN 4 42Cr 1.83 SUS4F RF Moulds for corrosive plastics and Oil HRC ANNEALED thermo plastics. 33Cr Corrosion resistant moulds and H & T holding blocks. BHN P+Ni 40CrMnNiM Large, medium sized moulds for Oil/AIR H & T HH HH general mechanical engg. and BHN tool manufacture. XPM High gloss/complicate texturing MATERIAL CHEMISTRY APPLICATION HEAT TREATMENT DETAILS A1SI/ASTM EN DIN JIS C Si Mn P S Cr W Mo Ni V Annealing Quenchent Quenching Tempering Annealed Quenched (Slow (Hot Bath) (Air (hb)-max & (hrc) Cooling) Cooling) Tempered 4340 EN Used in construction of Oil aircrafts and heavy vehicle for crankshaft, gearshaft, camshaft, propeller shaft etc 45 EN43B CK General engineering, mold base Oll/WATER

6 Premium Quality Tool Steel KIND & Co. Edelstahlwerk has had more than 115 years of experience in the production, finishing and development of high alloy steels. Committed to our tradition, we have become a medium-sized international company which is still family owned. Besides a large range of tool and RSH steels, we offer various special steels and also titanium or nickel based alloys. Furthermore, KIND & Co has developed special materials for numerous specific applications. Our tradition is the key to our future Customer-orientation and quality - these are our values that we aspire to every day, with advanced technology and flexible production processes, integrated into a proven quality assurance system. Our steels are used by all major industries e.g., die casting, plastics, extrusion, pipe technology, drop forging, power generation, aerospace, mechanical engineering, etc. Advanced Systems Engineering as a Prerequisite for Maximum Quality ESR In order to repeatedly comply with specific quality requirements in terms of purity, mechanical properties or the potential to produce a high polish, ingots are produced using the ESR process, the maximum ingot weight being tons. Ring rolling Advanced roll technology ensures the highest precision for rings with a diameter of up to 3,500 mm and a max. weight of 1,500 kg. In addition to square cross-sections, cross-sections of other profiles are available upon request. Open die forging Using 2 hydraulic open die forging presses, the ingots are formed to comply with customers' specifications. Besides classic bar forming, our particular strength lies in the production of complex geometrical shapes such as cans, washers or individual forged parts. Heat treatment Producing work-pieces with repeatable quality features takes dacades of experience. In this context, the heat treatment parameters play a major role. Thanks to our great flexibility, we are able to meet individual requirements. INDUSTRIES PRODUCTS Die casting Drop forging Extrusion Glass production Pipe production Plastics technology Power generation Process engineering Special applications Hot forming tool steels Cold forming tool steels Die steels Plastic mould steels RSH steels Nickle based alloys Special materials Most popular grades USN (H11), USD (H), HP1, TQ1, RPU , CH16V, CR7VL D-4

7 Our strength: Our partners in steel and technical Support System TOOL STEEL DEW are Part of one the largest tool steel manufacturing group with over 150 years of experience in steel making. They have four sites of manufacturing in Germany. We are proud to be associated with DEW since 03.One of our most stocked product is from DEW-Germany and we stock most of the products in tool steel which they can make (Grades like DIN 1,3343/2343/2344/2714/2311/2738/2316/85/2379/50/2367 etc.,). We are also qualified to carry on the heat treatment of their tool steels in our engineering unit as evaluated by them. They have always been our pillar of strength and are most supportive to meet high quality demands of customers and users in India at most competitive prices. Their product range is large and are one of the most respected manufacturers for the most popularly used steel grades. For any further details we request you to visit Main Products Cold Work Tool Steel - Hot Work Tool Steel - Plastic Mold Steel - Flame Hardening Tool Steel - Pre-harden Tool Steel - Forged Roll Goel Steel stocks their products in our warehouses in Chennai, Mumbai and Sonepat. Major Facilities for High-quality Tool Steel Ultra Clean Steel Carbide Homogenization Excellent Surface Quality ESR (Electro Slag Remelting) FBM (Flat Block Mill) CCR (Compact Casset Rolling Mill) SWG-Germany located in Groditz Germany are one of the steel manufacturers whose strength lies in making big forgings. They Major Facilities for Mold Steel have an excellent forging plant with six sites in Germany and over 230 year of experience. Our current associating with them dates back to 1997 High but - quality is however Ingot restricted to Dimensional grades like Accuracy 2714 and Plastic moulding mainly for Uniform bigger Hardness sizes in both. It would be of great interest to our users to be in a position to evaluate their special grades in these applications. We count them as our main strength when it comes to big sizes of steel blocks and forgings. SWG also has their own ring rolling plant and can make the most stringent of grades and quality upto 2.8mtrs. For any further details we request you to visit Ingot Casting (1180tons) Press (9000tons) Heat Treatment(500tons) Coding Tank PSS is South Korea s largest tool steel manufacturer and is among the worlds largest steel suppliers. Goel Steel is associated with them for many years. Korea is known in the world as mould makers in the plastic industries for its high quality and very competitive plastic mould steel.

8 SeAH CSS - MATERIAL SELECTION GUIDE Metal Ravne one of the most versatile companies when it comes to Tool steel products with immense variety of normal and special grades and a very competive price form a very important and stable part of our product mix. They also have their plate manufacturing company by Name ACRONI. For sure their products are considered at par with best manufacturers across the globe. We currently stock a big mix of their products in cold work and hot work tool steels. For any further details we request you to visit

9 Sanjay Steel Syndicate INTRODUCTION Goel steel company has been serving the tool and die steel industry since 1973 and has 7 service centres and represents worlds best manufacturers in our country. We have been able to harness to our mutual benefit the developed technology of these manufacturers and able to improve our steel products and machining capabilities. We at Goel steel are working to provide Vacuum Heat Treatment facilities technology with full support from our principals in Asia/Europe and India. using the highest state of the art Modern vacuum furnaces are being made available for the heat treatment of tools. To understand heat treatment thoroughly, the meaning of hardening has to be understood exactly. Quenching actually changes the structure of steel. Tool steel starts the heat treatment with austenitic structure but ends with martensitic or bainitic structure. We wish and pray for your continued patronage to our Heat treatment unit-sanjay Steel Syndicate. VACUUM HEAT TREATMENT ENVIRONMENTAL FRIENDLY - NO POLLUTION WASTE Bright clean surface and no oxidation. Optimum minimum changes in dimensions. No carburisation or decarburisation. Save cost in post treatments. Repeatability of heat treatment cycles & results. Optimization of heat treatment cycle in accordance to require characteristics. Computerized documentation HT cycle. Closer allowance before heat treatment means saving in HT cost &. final machining cost. PROCESS CAPABILITIES PROCESS Vacuum Furnace - IPSEN TURBO TREATER Make Size: 600x600x900 - Quenching 12 bar. Capacity: 800kg Load - Max temp: 10 degrees. V a c u u m f u r n a c e - A L D D y n a t e c h M a k e Size: 900x900x - Quenching 12bar. Capacity: 1800kgs Load - Max temp: 00 degrees. Stress Relieving Vacuum Hardening Vacuum Tempering Vacuum Annealing Controlled Atmosphere Tempering Furnace: 4 Nos. Max Size: 900x900x - Capacity:1800 Kg Load - Max Temp: 750deg. Degreasing Cleaning Machine. Equotip - Portable Hardness Tester. Rockwell Hardness Tester. Brinell hardness Tester. Metallurgical Testing Laboratory. G a s N i t r i d i n g f u r n a c e - m a k e - I P S E N - S i z e 00x00x00.Load weight 1500kgs

10 Combines excellent wear and lubricating properties with high load carrying capacity and corrosion resistance. Low temperature process with very little distortion. Multiple processes in one cycle. Process uses NH3 + a Carbon evolving gas, instead of only NH3 as in conventional gas nitriding. Designed for IPSEN Patented Nitempering process", Size:00X00X00MM.Weight- 1500kgs

11 MACHINING CENTRE INTRODUCTION M/s. SANJAY STEEL SYNDICATE (SSS) is an associate concern of M/s. GOEL STEEL COMPANY and is our first step in providing value addition services to our esteemed customers. SSS is an independent arm which is being developed to meet ever increasing demand on quality, price, service and time. 1.HEAVY DUTY PLANO MILLING MACHINE Make: SAGAR Capacity : 2400 x x 1500 mm Max. Load: 8 Tons Additional Feature : 60 Deg Swiveling with Side Milling Head 2. VERTICAL MILLING MACHINE Make : BATLIBOI Accuracy : mm Capacity : 900 x 315 x 385 mm Accessory : Make Horizontal /Vertical Rotary Table : Vertex Super Open Vise Universal Dividing Head Precision Right Angle Plate 3. HEAVY DUTY LATHE Make : NAGMATHI Capacity : 350 Dia x 2400 mm Long Over Bed 900 Dia x 350mm Long Over Gap Bed only face plate holding Accuracy : mm DETAILS OF MACHINING FACILITIES 5. SURFACE GRINDER Make : AVRO Accuracy : 0.01 mm ( Micron) Capacity : 600 x 300 x 280mm Accessory : Make 2 Way Angle Vise: Vertex Permanent Magnetic Chuck 6. RADIAL DRILLING MACHINE Make : SIDDAPURA Capacity : 36 mm Table Size : x 650 mm Base Plate Size : 16 x 850 x 190 mm 7. VERTICAL MILLING MACHINE Make : ELGAMILL 1 Butler Accuracy : mm Capacity : 20 x 950 x 950 mm Accessory : Make Horizontal / Vertical Rotary Table : Vertex / DRO attached Super Open Vise Universal Dividing Head Precision Right Angle Plate 9. SURFACING AND BORING LATHE Make : Dean Smith 8: Grace, UK Capacity : 500 mm Swing. VERTICAL TURRET LATHE Make : SANCO, Russia Accuracy : +/ mm Capacity : 1500 Dia x 00 mm 11. VERTICAL MACHINING CENTRE Make : Hartford, Taiwan Travel (X,Y,Z) : 800x5x630 mm Working surface : 900 x 470 mm Max Load : 500 Kgs 12. VERTICAL MACHINING CENTRE Make : Hartford, Taiwan Travel (X,Y,Z) :1600x8x660 (8 Op) mm Working surface : 1750 X 8 mm Max Load : 20 Kgs 4. UNIVERSAL CYLINDRICAL GRINDER Make : SARDA Accuracy : 0.01 mm ( Micron) Capacity : 0 Dia x 450 mm Long 8. SURFACE GRINDER Make: LUMSDEN (Model 92 LE) Capacity : 48 inches Accessory : Rotary table 1 segment type JOB / PROFILE SAWING We at 'Sanjay Steel' also undertake job cutting as per drawing or profile. Our current maximum capacity is to cut 20x1650mm rectangular section or 1650mm diameter. Our maximum handling capacity is 30tons of weight. Our workshop has enough space to continuously maintain your stock and process and dispatch as per your needs. High speed bandsaw Cutting machines - 9 nos. Maximum capacity - 20 x 1650 mm Handling capacity - 30 tons Storing space sq. ft.

12 VIII II / pankaj TIN No.: / CST No.: /.08.98