FOMAS GROUP STRUCTURE
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- Meghan Harmon
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1 FOCUS ON FOMAS
2 FOMAS GROUP STRUCTURE
3 Worldwide presence FOMAS, Inc Colorado USA sq meters St Petersburg Manufacturing Area La Foulerie Carignan France FOMAS Dalian China Worldwide Presence Bay-Forge Chennai India Singapore FOMAS Do Brasil, Brasil 1320 employees FOMAS SpA Osnago LC Italy (Headquarters) Hot Roll Srl Busano To Italy ASFO SpA Chiuppano Vc Italy Villamarzana Ro Italy Production Facilities Sales Office
4 TURNOVER & 2013 BDG. Power Generation (Gas/Steam Turbines/Generators) Oil and Gas (Off/In shore) Heat Transfer (Nuclear & Conventional) M BDG
5 TURNOVER 2012 : 132 M Power Generation (Gas/Steam Turbines/Generators) Oil and Gas (Off/In shore) Heat Transfer (Nuclear and Conventional) Amounts in millions of Euro Production line
6 FOMAS: Manufacturing Capability - 3 Forging Presses: 3 500T 6 000T T - 3 Rail Integrated Manipulators: 80Tmt 250Tmt 400Tmt - 3 ESR facilities up to Ø Heating Forging Furnaces - 29 Heat Treatment Furnaces - 2 Oil Quenching Tanks - 3 Water Quenching Tanks - 1 Horizontal Spray Quenching Facility - 3 Heat Stability Test Machines (up to 70 ton rotor) - 14 CNC Horizontal lathes - 9 CNC Vertical lathes - 2 CNC Milling-Drilling Machines - 3 CNC Universal machining Centres
7 Actual as Forged Weight and Dimension Limits Max. Dia.: 5 500mm Max Length: mm Max ingot: 125 Ton ESR (equivalent to 170 Tons conventional ingot) Max. Shipped Weight: 100 Ton
8 11300 Ton Press NEW Ton Press,complete redundancy with the former production lines Integrated rail Manipulator 400 MTon
9 Press forging capacity Tons/Month Press (T) Manipulator (Tmt)
10 Electro Slag Remelting Plant New 125 Ton ESR ingot equivalent to a conventional ingot of 170 Ton. Pressurised ESR for top quality remelting of special steel & stainless steel under full inert gas atmosphere
11 Heat Treatment Every single quality heat treatment process is followed by contact thermocouples attached on the surface of the forgings. 8 to 12 different contact thermocouples are located in each heat treatment batch. Temperature uniformity in the full batch is ± 2.5 C.
12 Heat Treatment Capacity Tons/Month Water change by cooling tower 6 time per hour. Very high efficiency of the quenching tanks assure consistent through-thickness properties.
13 Machining
14 Machining Capacity Hrs/Month N 3 In House Machine Shops N 3 90% FOMAS Controlled Subsupplier
15 Heat Stability Test Rotor up to 70 Ton
16 FOCUS ON QUALITY: Laboratory FOMAS Lab is approved: S400 (GE AE); ISO/IEC (STUCK TVO) and is equipped with a Robotized System for Tensile and Impact tests. Specimen dimensions are measured by automatic devices before testing. Specimes are then automatically loaded and tested by the robotized system.
17 FOCUS ON QUALITY: Laboratory FOMAS Lab is fully qualified to perform all the required technological tests and chemical analysis. Approved: S400 (GE AE); ISO/IEC (STUCK TVO) State-of-the-art equipments for hot/cold tensile drop weight test stress rupture and creep test micro hardness Micro-graphic/macro-graphic & metallurgical examination Spectrometer for chemical analysis Carbon and Sulphur content analysis Micrographic, macro-graphic & metallurgical tests
18 Automatic Ut/Nde - Vertical
19 Automatic Ut/Nde - Horizontal
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24 Based on FOMAS Nuclear Experience and years of outstanding performances, our Customers recognize us as a consistent & reliable partner.
25 POWER GENERATION ROTATING COMPONENTS G.E. REFERENCE LIST GAS TURBINES : ALL FRAMES: 9 H 7 H -9 E 9FA 9FB-9 B-9FB.05 7FA 7FA.05 7 E -7FB-6 B 6 C 6FA 5/2 E 5M 5C 5D Main Components Main Materials: Shafts 30NiCrMoV12 Compr. Disks 30NiCrMoV15 Turbine Disks 30CrMoV4.11 Spacers 12Cr Type M152 STEAM TURBINES : HP s / IP s LP s Rotors up to gashed shipping weight of 25 Tons Main Materials: 30CrMoV4.11mod & 30NiCrMoV15 GENERATOR ROTORS : up to shipping weight of 50 Tons Main Material: 30NiCrMoV15
26 POWER GENERATION ROTATING COMPONENTS SIEMENS REFERENCE LIST First prototype SGT5-7000F Main Comp. Materials: Shafts 26NiCrMoV14.5 (SC) Compr. Disks 26NiCrMoV11.5 Torque Disks Turbine Disks Nuts European Design : SGT5-4000F (former V94.3A) SGT5-2000E (former V94.2) SGT6-2000E (former V84.2) SGT6-4000F (former V84.3A) Main Components: Materials: Compr. Disks 26NiCrMoV14.5 (Super Clean) Shafts 26NiCrMoV14.5 Torque disks 26NiCrMoV11.5 Turbine Disks X12CrMoWVNbN1011 (COST E) Nuts / Rings US Design : SGT6-6000G (former W501G) SGT6-5000F (former W501F) SGT6-3000E (former W501D5 / D4) Main Comp. Materials Shafts 30NiCrMoV15 Compr. Disks 30NiCrMoV12 Torque Disks 30NiCrMoV12Mod Turbine Disks 26CrMoNiVNb8 Nuts
27 POWER GENERATION ROTATING COMPONENTS ALSTOM REFERENCE LIST STEAM TURBINES : Polyblock LP s / IP s / HP s Rotors Conventional ND 30/33/37/41 Poliblock Nuclear HP / LP s. Materials: CrMoV & NiCrMoV Weights: up to 40 tons per forging STEAM TURBINES : Material COST F (X14CrMoVNbN10 ) Poliblock IP s / HP s Weights: up to 15 tons per forging GAS TURBINES : ALL FRAMES: GT11N2 GT13E2 GT24 - GT26 Materials: Alstom grades ref. CrMoV & NiCrMoV 12% Cr (X12CrNiMoV12 ) Weights: up to 35 tons per forging
28 GT8C2 POWER GENERATION ROTATING COMPONENTS MECHANICAL DRIVE GAS TURBINES ALSTOM Main Components: Materials: Shafts Disks Alstom grades CrMoV NiCrMoV GENERAL ELECTRIC PGT10 PGT25 LM2500 Main Components: Materials: Compr. Disks 30NiCrMoV12 Turbine Disks 30NiCrMoV15 Shafts Spacers 30CrMoV Cr Type M152 A 286 INCONEL 718 SIEMENS (Westinghouse) W101 W191 W301 Main Components: Materials: Shafts 30NiCrMoV15 Compr. Disks 30NiCrMoV12 Torque Disks Turbine Disks 30NiCrMoV12Mod 26CrMoNiVNb8 DISCALOY (Ni base alloy)
29 GALLERY POWER GENERATION 9H Spool
30 GALLERY POWER GENERATION Generator 41 Tons
31 Power Generation
32 Oil & Gas Ichthys Clamps SM5: OD 2560mm x ID 1160mm x 460mm (14tons) DM5L: OD 2555mm x ID 1350mm x 460mm (13tons) Material: 33NiCrMoV14-5 (Modified)
33 Oil & Gas Centrifugal impeller Maximum ship weight ever manufactured by FOMAS:12 Ton; Size: OD 1760mm height 630mm. Profile forging: as forged weight 8700Kg (picture). Pancake would have been 16 Ton.
34 Oil & Gas Turbine wheel 4 ton high Cr martensitic stainless creep FOMAS ESR QUALITY
35 Oil & Gas BOP/Stacks
36 Oil & Gas BOP/Stacks
37 Oil & Gas pre-clad valve
38 Oil & Gas F51 mobile platform
39 Oil & Gas duplex/super duplex Barrels FOMAS ESR NORSOK QUALIFICATIONS: - F51 / 360mm - F53 / 220mm
40 Heat Transfer - Nuclear Flamanville Selle de cheval
41 Heat Transfer - Nuclear CASK HEADS FXM11 compressor VVER 1200MW body
42 POWER GEN. Valves Valves
43 POWER GEN. Valves Valves
44 takk
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