Marcegaglia USA Munhall
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1 Marcegaglia USA Munhall 1
2 Marcegaglia USA The Marcegaglia USA production facility is located in Munhall, PA (just outside Pittsburgh). It is devoted to the manufacturing of stainless steel, duplex and high nickel alloy pipe and tubing, as well as galvanized tubular products for a wide range of applications. Munhall, Pennsylvania
3 1 We also supply a wide range of round, square and rectangular ornamental which is produced at our facility in Munhall, and at the Marcegaglia facility in Forli, Italy. All the US based production is marketed by the Marcegaglia USA sales office. Marcegaglia USA distributes its range of products throughout North and South America. The production facility spreads over an overall surface of 31 acres, with a covered area of over 300,000 sq/ft. The facility, employing over 130 workers, has a yearly output capacity of over 60,000 tons of finished product.
4 2 Production lines tube production lines Finishing and testing: 3 off line eddy current stations 3 cutoff 1 pickle tank 1 offline annealing furnace 2 straighteners 3 polishers 3 Warehouse
5 3 Welding technologies HIGH FREQUENCY INDUCTION WELDING 2 production lines LASER WELDING 8 production lines TIG WELDING 6 production lines
6 4 Typical applications Stainless steel pipe and tubing for industrial applications pulp and paper, petrochemical, food and beverage, brewing, automotive, power generation, heat exchangers, pollution control equipment, ornamental and others.
7 5
8 6 Stainless steel welded pipe and tubing Main manufacturing standards MANUFACTURING STANDARD PRODUCT DESIGNATION GRADE AISI AUSTENITIC STAINLESS STEELS SUPER AUSTENITIC STAINLESS STEEELS A/SA 249 A/SA 269 A/SA 554 A/SA 688 A/SA 778 A/SA 312 Boiler, Superheater, Heat-Exchanger, Condenser tube General service tube Mechanical tube Feedwater heater tube Unannealed general service tube General service pipe B/SB 468 General service tube / 304L / 304H 316 / 316L / 316Ti 317 / 317L 309 / 309S 310 / 310S 347 / 347H SMO B/SB 515 General service tube 800/800H B/SB 676 General service tube AL6XN B/SB 674 General service tube 25-6MO/904L B/SB 464 General service pipe 20 B/SB 514 General service pipe 800/800H B/SB 675 General service pipe AL6XN B/SB 673 General service pipe 25-6MO/904L FERRITIC STAINLESS STEELS A/SA 268 General service tube / 430Ti 439 / 29-4C DUPLEX STAINLESS STEELS A/SA 789 A/SA 790 General service tube General service pipe 2003 / 2101 / / 2507 NICKEL BASE STAINLESS STEELS B/SB 516 General service tube 600 B/SB 704 General service tube 625/825 B/SB 626 General service tube C276 B/SB 725 General service pipe 200/201 B/SB 517 General service pipe 600 B/SB 705 General service pipe 625/825 B/SB 619 General service pipe C276 Supply conditions - Straight length tube feasibility up to 85 feet - Dimensional tolerances according to manufacturing standard - Special tolerances upon request
9 7 Main steel grades METAL STRUCTURE GRADE TYPICAL CHEMICAL COMPOSITION AISI C Ni Cr Mo Ti Nb Mn Si P S N Cu Others Austenitic 304 0,07 8,00-10,50 17,00-19, ,00 1,00 0,045 0,015 0, Austenitic 304L 0,03 8,00-10,00 17,00-19, ,00 1,00 0,045 0,015 0, Austenitic 316 0,08 10,00-14,00 16,00-18,00 2,00-3, ,00 0,75 0,045 0,030 0, Austenitic 316L 0,03 10,00-13,00 16,50-15,50 2,00-2, ,00 1,00 0,045 0,015 0, Austenitic 316Ti 0,08 10,50-13,50 16,50-18,50 2,00-2,50 5xC-0,70-2,00 1,00 0,045 0, Austenitic 317 0,08 11,00-15,00 18,00-20,00 3,00-4, ,00 0,75 0,045 0,030 0, Austenitic 317L 0,03 11,00-15,00 18,00-20,00 3,00-4, ,00 0,75 0,045 0,030 0, Austenitic 309 0,20 12,00-15,00 22,00-24, ,00 1,00 0,045 0, Austenitic 309S 0,08 12,00-15,00 22,00-24, ,00 0,75 0,045 0, Austenitic 310 0,08 19,00-22,00 24,00-26,00 0, ,00 1,50 0,045 0, Austenitic 310S 0,08 19,00-22,00 24,00-26, ,00 1,50 0,045 0, Austenitic 347 0,08 9,00-13,00 17,00-19, ,00 0,75 0,045 0, Cb 10xC min Austenitic 347H 0,04-0,10 9,00-13,00 17,00-19, ,00 0,75 0,045 0, Cb 8xC min Austenitic 321 0,08 9,00-12,00 17,00-19,00-5xC-0,70-2,00 1,00 0,045 0, Austenitic 254SMO 0,02 17,50-18,50 19,50-20,50 6,00-6, ,00 0,80 0,030 1,01 0,18-0,22 0,50-1,00 - Super Austenitic 20 0,07 32,00-38,00 19,00-21,00 2,00-3, ,00 1,00 0,045 0,035-3,00-4,00 Cb 8xC-1,00, Ta 8xC-1,00 Super Austenitic 800 0,10 30,00-35,00 19,00-23,00-0,15-0,60-1,50 1,00-0,015-0,75 Al 0,15-0,60 Super Austenitic 800H 0,05-0,10 30,00-35,00 19,00-23,00-0,15-0,60-1,50 1,00-0,015-0,75 Al 0,15-0,60 Super Austenitic AL6XN 0,03 23,50-25,50 20,00-22,00 6,00-7, ,00 1,00 0,040 0,030 0,18-0,25 0,75 - Super Austenitic 25-6MO 0,02 24,00-26,00 19,00-21,00 6,00-7, ,00 0,50 0,030 0,010 0,15-0,25 0,50-1,50 - Super Austenitic 904LV 0,02 23,00-28,00 19,00-23,00 4,00-5, ,00 1,00 0,045 0,035-1,00-2,00 - Ferritic 409 0,08 0,50 10,50-11,75-6xC - 1,00 1,00 0,045 0, Ferritic 430 0,12 0,75 16,00-18, ,00 1,00 0,040 0, Ferritic 430Ti 0,07 0,50 17,00-19,00-0,20+4(C+N) - 1,00 1,00 0,040 0,030 0, Ferritic 439 0,03 0,50 17,00-19,00-0,20+4(C+N) - 1,00 1,00 0,040 0, Ferritic 29-4C 0,02 0,30 29,00 4,000 0,50-Cb - 0,50 0,35 0,030 0,010 0,02 - Co 0,03 Duplex ,03 3,00-4,00 19,50-22,50 1,50-2, ,00 1,00 0,030 0,020 0,14-0, Duplex ,04 1,35-1,70 21,00-22,00 0,10-0, ,00-6,00 1,00 0,040 0,030 0,20-0, Duplex ,03 4,50-6,50 21,00-23,00 2,50-3, ,00 1,00 0,035 0,015 0,10-0, Duplex ,03 3,50-5,50 22,00-24,00 0,10-0, ,00 1,00 0,035 0,015 0,05-0,20 0,10-0,60 - Duplex ,03 6,00-8,00 24,00-26,00 3,00-5, ,20 0,80 0,035 0,020 0,24-0,32 0,50 - Nickel Base 200 0,10 99, ,30 0,10-0,005-0,25 - Nickel Base 201 0,15 3,50-5,50 16,00-18, ,5-7,5 1,00 0,060 0,030 0, Nickel Base 600 0,15 Balance 14,00-17, ,00 0,50-0,015-0,50 Fe 6,00-10,00 Nickel Base 625 0,10 58,00 20,00-23,00 8,00-10,00 0,40 3,15-4,15 0,50 0,50 0,015 0, Al 0,40, Co 1,0 Nickel Base 825 0,05 38,00-46,00 19,50-23,50 2,50-3,50 0,60-1,20-1,00 0,50-0,030-1,50-3,00 Al 0,20 Nickel Base C276 0,02 Balance 14,50-16,50 15,00-17, ,00 0,080 0,030 0, W 3,00-4,50, V 0,035 Fe 4,00-7,00
10 8 Round stainless steel welded process pipe ROUND PIPE ASTM A312 / A778 weight per linear foot nominal pipe size inches OD inches schedule 5S schedule 10S schedule 20S schedule 40S schedule 80S weight inches weight inches weight inches weight inches 1 / / / / / / weight Weights are based on one cubic inch of steel weighing pound in accordance with the following formula: W = (D-t) x t; where in Ibs., D = Tube OD in inches, t = in inches.
11 9 Round stainless steel welded tubing ROUND TUBING ASTM A249 / A269 weight per linear foot Birmingham Wire Gauge OD inches / / / / / / / / / / / / / Available in coils up to 5000 feet.
12 10 Stainless steel ornamental and structural applications ROUND TUBING ASTM A554 weight per linear foot Birmingham Wire Gauge OD inches / / / / / / / / / FINISHES Mill finish, 180 Grit Polish available on: 5 /8,1, 1 1 /4, 1 1 /2, 2 SQUARE TUBING ASTM A554 weight per linear foot Birmingham Wire Gauge dimensions inches / / / FINISHES Mill Finish. Polish up to 2 x 2. x max RECTANGULAR TUBING A554 weight per linear foot Birmingham Wire Gauge dimensions 18 Ga 16 Ga 14 Ga 12 Ga 11 Ga 7 Ga inches x x
13 11
14 12 Carbon steel welded tubing Product range Min. thickness (inch) Max. thickness (inch) Min. diameter (inch) Max. diameter (inch) DIMENSIONS AND SHAPES DEVELOPED ACCORDING TO CUSTOMER SPECIFICATIONS SURFACE FINISH AND SPECIAL TOLERANCES UPON REQUEST
15 13 Typical applications Carbon steel galvanized tubing for structural applications and outdoor furniture Agribusiness, playground equipment, animal confinement, security turnstiles, scaffolding, greenhouses, frames, industrial shelving, intermediate bulk containers, benches and carports.
16 14 Carbon steel galvanized welded tubing ROUND TUBING weight per linear foot Birmingham Wire Gauge OD mm mm mm mm mm mm mm mm mm mm mm mm inches inches inches inches inches inches inches inches , inches inches inches inches inches inches SQUARE TUBING weight per linear foot Birmingham Wire Gauge dimensions mm mm mm mm inches inches inches inches RECTANGULAR TUBING weight per linear foot Birmingham Wire Gauge dimensions x 15 mm x 10 mm x 20 mm x 2 inches
17 15 Decimal and metric equivalents of Birmingham wire gauges and fractions of an inch B.W.G.* fractions of an Inch decimal equivalent Inch millimeters / / / / / / / / / / / / / / / / / / / / B.W.G.* fractions of an Inch decimal equivalent Inch millimeters - 21/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / * Birmingham Wire Gauge
18 16 Quality and testing STANDARD AND OPTIONAL TESTING Micrographic analysis Tensile test Flattening test Expansion test Bending test Non destructive eddy current weld test Air under water test Vacuum decay test Dimensional test Visual test Surface roughness measurement Salt spray test Test for corrosive traces Intergranular corrosion test Grain size measurement OPTIONAL PROCESSING Heat treatments Pickling Outer surface polishing Tubes individually sleeved Bead rolling or weld seam removing Cut to length Customer defined marking Customer defined tolerances Special packaging
19
20 18 november 2011 MARCEGAGLIA USA 1001 East Waterfront Drive Munhall, PA phone fax HEADQUARTERS via Bresciani, Gazoldo Ippoliti, Mantova - Italy
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