Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp Typ 4101, Always be on the safe side.

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1 Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp Typ 4101, 4102 Always be on the safe side.

2 Sales: KaVo Dental GmbH Bismarckring 39 D Biberach Tel Fax Manufacturer: Kaltenbach & Voigt GmbH Bismarckring 39 D Biberach

3 Contents Contents Contents User notes User guidelines Service Warranty provisions Transport and storage Packaging ordinance of August 28, Transportation damage Storage Scope of delivery and packaging Scope of delivery Packaging Safety Description of safety instructions Warning symbol Structure Description of hazardous steps Safety instructions Intended purpose General Product-specific Product description Technical data Scanner dimensions Dimensions of measuring field Rated voltage Mains fuse Classification Environmental conditions Ambient conditions for transportation and storage KaVo Everest scan pro Rating plate for the KaVo Everest scan 4101 / How it works Malfunctions Function indicator lamps Commissioning Location Connection EDP network connection Telephone connection Connecting up the system Electrical connection Troubleshooting Maintenance /30

4 Contents 6.1 Cleaning and care Regular actions Readjusting the KaVo Everest scan pro Statement of conformity (current version can be obtained at 2/30

5 1 User notes 1.1 User guidelines 1 User notes 1.1 User guidelines Service Service hotline: Service.Everest@kavo.com User hotline: Please indicate the product serial number or version number. Additional information can be obtained at: Only technicians trained or subcontracted by KaVo may perform the service and maintenance. To keep this unit ready for use and in top condition, follow the service recommendations in the chapter Maintenance. 3/30

6 1 User notes 1.2 Warranty provisions 1.2 Warranty provisions Within the framework of applicable KaVo delivery and payment conditions, KaVo guarantees proper function, freedom from flaws in material and manufacturing for a period of 12 months from the date of purchase demonstrated by the purchaser. In case of justified complaints, KaVo will honor its warranty with a free replacement or repair. The warranty does not cover defects and their consequences that arose or may have arisen due to natural wear, improper handling, cleaning or maintenance, noncompliance with operating, maintenance or connection instructions, corrosion, contaminated media supply or chemical or electrical influences deemed abnormal or impermissible in accordance with factory specifications. The warranty does not usually cover lamps, light conductors made of glass and glass fibers, glassware, rubber parts and the colourfastness of plastic parts. The warranty expires when defects or their consequences can arise from manipulations or changes to the product. Warranty claims can only be asserted when they are immediately reported to KaVo in writing. This notification must be accompanied by a copy of the invoice or delivery note on which the manufacturing number is clearly visible. In addition to the guaranty, the statutory warranty claims of the purchaser also apply with a warranty period of 12 months. The warranty expires when other software is installed on the system besides that provided by KaVo. When the product is integrated into an existing network, the responsibility for functionality and safety lies with the network operator. 4/30

7 1 User notes 1.3 Transport and storage 1.3 Transport and storage Packaging ordinance of August 28,1998 Note Only applicable for the Federal Republic of Germany. KaVo transport packaging must be disposed of and recycled by local disposal service providers and recycling companies in accordance with Dual System requirements. For more information about disposal and recycling, and an up-to-date list of local disposal service providers and recycling companies, please visit the following Internet sites: KaVo will bring KaVo transport packaging returned by the customer at the customer's own cost to the appropriate recycling companies without reimbursement Transportation damage In Germany If external damage to the packaging is visible upon delivery, follow the procedure below: 1. The recipient must record the loss or damage in the notice of delivery. The recipient and employee of the transportation firm must sign the notice of delivery. 2. Leave the product and packaging unchanged. 3. Do not use the product. 4. Report damage to the shipping company. 5. Report damage to KaVo. 6. A damaged product cannot be returned before talking with KaVo. 7. Send the signed notice of delivery to KaVo. If the product is damaged and there is no discernable damage to the packaging upon delivery, proceed as follows: 1. Report damage immediately or at least 7 days after the delivery to the delivery company.. 2. Report damage to KaVo. 3. Leave the product and packaging unchanged. 4. Do not use a damaged product. Note If the recipient does not follow one of the above instructions, the damage will be held to have occurred after the delivery (according to ADSp. Art. 28).. 5/30

8 1 User notes 1.3 Transport and storage Outside of Germany Note KaVo is not liable for damage arising from transportation. Immediately inspect the delivery after receipt! If external damage to the packaging is visible upon delivery, follow the procedure below: 1. The recipient must record the loss or damage in the notice of delivery. The recipient and employee of the transportation firm must sign the notice of delivery. The recipient can only assert damages against the transportation company based on these records. 2. Leave the product and packaging unchanged. 3. Do not use the product. If the product is damaged and there is no discernable damage to the packaging upon delivery, proceed as follows: 1. Report the damage immediately or at least 7 days after the delivery to the delivery company. 2. Leave the product and packaging unchanged. 3. Do not use a damaged product. Note If the recipient does not follow one of the above instructions, the damage will be held to have occurred after the delivery (according to. CMR law, section 5, Art. 30) Storage The symbols printed on the outside are for transportation and storage, and have the following meaning: Transport upright as indicated by the arrow. Protect from impact. Protect from moisture. Do not stack! Temperature range. 6/30

9 1 User notes 1.4 Scope of delivery and packaging 1.4 Scope of delivery and packaging Scope of delivery 1 Software and instructions for use 2 Power lines (3) 3 KaVo serial connecting line 4 Scanner 5 Firewire line 6 Rotary table insert including fastening material 7 Readjusting body 8 Screen including keyboard and mouse 9 PC 10 Screen connecting line Packaging Package 1: Scanner Length Breadth Height Weight 715 mm 604 mm 640 mm Approx. 21 kg gross/15 kg net Package 2: PC with additional equipment Length Breadth Height 700 mm 680 mm 340 mm 7/30

10 1 User notes 1.4 Scope of delivery and packaging Package 3: PC monitor Length Width Height 490 mm 430 mm 250 mm 8/30

11 2 Safety 2.1 Description of safety instructions 2 Safety 2.1 Description of safety instructions Warning symbol Warning symbol Structure DANGER The introduction describes the type and source of the hazard. This section describes the potential consequences of non-observance. The optional step contains necessary measures for avoiding hazards Description of hazardous steps Safety instructions with three hazard levels are used in this document for avoiding personal and property damage. CAUTION CAUTION indicates a hazardous situation that can lead to property damage or minor to moderate injury. WARNING WARNING indicates a hazardous situation that can lead to serious injury or death. DANGER DANGER indicates a maximum hazardous situation that can directly cause serious injury or death. 9/30

12 2 Safety 2.2 Safety instructions 2.2 Safety instructions CAUTION Health risk caused by electromagnetic fields Electromagnetic fields may interfere with the functions of implanted systems (such as pacemakers). Anyone with implanted systems must maintain a safe distance of 5 meters away from this product. CAUTION Malfunctions from electromagnetic fields. The product meets the applicable requirements regarding electromagnetic fields. Given the complex interactions between equipment and cell phones, the product may be influenced by a cell phone that is in use. Do not use cell phones in medical offices, hospitals, or laboratories. Turn off electronic devices such as computer storage media, hearing aids, etc. during operation. CAUTION Premature weary and malfunctions from improper servicing and care. Reduced production time. Perform regular proper care and maintenance. CAUTION Image errors as a result of misaligned aperture lenses Manipulating the aperture lenses of the camera or projector can impair image quality. Never adjust or rotate the aperture lenses of the camera or projector. 10/30

13 2 Safety 2.3 Intended purpose 2.3 Intended purpose General Note The waste that arises must be recycled or disposed of in a manner safe for humans and the environment. Observe the applicable national regulations. Please direct all questions regarding the proper disposal of KaVo products to the nearest KaVo branch. Use according to the product's "intended purpose" also includes consulting all information within the user instructions, and complying with all inspection and maintenance activities. During use, national legal regulations must be observed, in particular: the applicable health and safety regulations. the applicable accident prevention regulations. The handler is required to: Only use appliances that do not have any faults. Avoid contamination from the product. This product is intended for interior use only. Observe the corresponding country-specific regulations when finally shutting down a KaVo product. Please direct all questions regarding the proper disposal of KaVo products to the nearest KaVo branch Product-specific The KaVo Everest Scan is a device for scanning dental prosthetic and precision engineered objects. It is not intended for any other purpose or wider application. An additional Everest Design Sherpa is for supporting the existing scanner in the construction and administration of large orders. Parallel scanning and design means an order can be scanned without any wait while another is simultaneously designed and fabricated. This additional PC is integrated into the existing Everest system and can optionally be installed in any system. Any other or more extensive use of the construction PC is not in accordance with specifications. When the product is integrated into an existing network, the responsibility for functionality and safety lies with the network operator. Software and settings CAUTION Impairment of operation from additional programs Additionally installed software can impair the operation of the system. Do not install any additional software on the computer. 11/30

14 2 Safety 2.3 Intended purpose No additional software can be installed on the computer of the KaVo Everest Scan. The system settings on teh computer of the KaVo Everest Scan may not be changed. The exceptions to this rule are the date, time, time zone and country settings. Any data processing equipment that you wish to connect to KaVo Everest Scan (such as PCs) must be compliant with the following standards: DIN/EN/IEC 60950, UL and CAN/CSA-C22.2 NO /30

15 3 Product description 3.1 Technical data 3 Product description 3.1 Technical data Scanner dimensions Breadth Depth Height Weight 430 mm 520 mm 420 mm approx. 15 kg Dimensions of measuring field Everest Scan pro Everest Scan eco Everest Scan Base Camp 60 mm x 80 mm 40 mm x 60 mm 40 mm x 60 mm Rated voltage Voltage range Rated power V; 50/60 Hz max. 40 W Mains fuse Nominal current Rated voltage Trigger characteristics Breaking capacity 0.8 A 250 V T L Classification Protection class 1 Contamination level 2 Overvoltage category II Environmental conditions Permissible ambient temperature range 15 C to 30 C Permitted to max. relative humidity 80% Permitted up to maximum altitude 2000 m Only permissible within enclosed rooms 13/30

16 3 Product description 3.1 Technical data Ambient conditions for transportation and storage Temperature range min. -20 C/max. +70 C Air humidity min. 5 %/max. 95 % Air pressure min. 700 hpa/max hpa 14/30

17 3 Product description 3.2 KaVo Everest scan pro 3.2 KaVo Everest scan pro E v e r e s t s c a n The KaVo Everest Scan is comprised of the following components: 1 Scanner 2 PC screen, keyboard and mouse 3 PC See also: 4.2 Connection, Page 21 15/30

18 3 Product description 3.2 KaVo Everest scan pro K av o E verestscan Door 2 Camera opening 3 Projector opening 4 Turntable insert 5 Function indicator lamp 6 Spanner 7 Plug insert Rating plate for the KaVo Everest scan 4101 / 4102 Type /30

19 3 Product description 3.2 KaVo Everest scan pro Type 4102 Type Device type Safety CSA mark requested VDE mark requested GS mark requested Note: observe accompanying documents. CE mark For disposal instructions, see "Proper use" 17/30

20 3 Product description 3.3 How it works 3.3 How it works The measuring method of the KaVo Everest scan is based on a 3-D measurement with fringe projection. The projection method is based on the mathematical principle of triangulation. To measure distances, the coded light projector, the camera and the object to be measured form the corners of the triangulation triangle. The camera in a specific position takes a picture of the object illuminated by the coded light projector and evaluates the distortions of the original symmetrical light strips so that a three-dimensional image coordinate can be calculated for each image point based on triangulation. By turning and tipping the object, each relevant point can be precisely recorded including overlapping locations. Up to 13 different projection patterns are used in different positions. The strip width of the light pattern becomes sequentially smaller until extremely fine strip patterns are moved in steps within a strip width. The phase length for reach pixel is determined from the recorded intensities. A measuring precision of 20 µm is achieved using the phase shift method. The object surface has to be reflected diffusely so that the projected strip patterns can be detected by the camera with sufficient contrast. 18/30

21 3 Product description 3.4 Malfunctions 3.4 Malfunctions Note The unit may only be repaired and serviced by technicians trained by KaVo. CAUTION Image errors as a result of misaligned aperture lenses Manipulating the aperture lenses of the camera or projector can impair image quality. Never adjust or rotate the aperture lenses of the camera or projector Function indicator lamps K av o E verestscan 1 The function indicator lamp 1 shows the user the current operating status of the scanner and whether a fault is present: Indicator lamp On constantly Rapid double flashes Rapid flash Slow flash Status On standby Indicates error, such as: door open Scan in process Error message 19/30

22 Everest scan Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp Typ 4101, Commissioning 4.1 Location 4 Commissioning CAUTION Damage to equipment as a result of undue care and attention KaVo Everest Scan is a delicate machine which may become damaged if handled without due care and attention. Take the utmost care and attention during unpacking and installation. 4.1 Location Note To prevent overheating of the PC, ensure that there is sufficient rear ventilation. Ensure that the location of the KaVo Everest scan is free of vibrations, direct sunlight and dust contamination. Place the scanner and monitor next to each other on a working surface. Place the PC, for example, in a base cabinet underneath. 20/30

23 4 Commissioning 4.2 Connection 4.2 Connection Serial cable 2 Firewire cable 3 Press mains switch 4 Mains fuse 21/30

24 4 Commissioning 4.2 Connection EDP network connection If you want to connect a single KaVo Everest Scan without network connection up to a KaVo Everest engine, attach an RJ 45 (cross-over) network cable to the NET port at the rear of the PC. If there is a network, connect up the PC with network cables as per usual. Optional connection to Everest Design Sherpa When an Everest Design Sherpa is used, it centrally manages all orders and master data. The scan PC only sends the scan data to the Everest Design Sherpa to enable simultaneously scanning and construction. See also: To calculate an Everest Design Sherpa, follow the special installation instructions for the Everest Design Sherpa. 22/30

25 4 Commissioning 4.2 Connection Telephone connection Plug a telephone line into the MODEM/ISDN port at the rear of the PC (or external modem) Connecting up the system Note The serial interface and Firewire interface can be found on different locations of the computer depending on its model Electrical connection Note Observe country-specific regulations with reference to building installation. Insert the mains plug into the easily accessible, correctly installed and earthed mains plug provided for the building installation. 23/30

26 5 Troubleshooting 5 Troubleshooting Malfunction Cause Remedy Equipment is out of order No mains supply Switch on at the mains. Provide power supply or check the plug-in connections. Switch on main switch. Check the main fuse in the mains socket outlet and replace if necessary. Projector lamp fails to illuminate during Faulty projector lamp Have a service technician re scanning. place the lamp. Measurement cannot be made. Initialisation failure Restart measurement. Faulty rotate/tilt mechanism No more space available on hard drive Check the rotate/tilt mechanism and contact a service technician. Internal temperature too high Severe vibrations Misaligned camera or projector lenses Archive the data by saving to CD or equivalent data carrier or delete from hard drive. Reduce ambient temperature. Test ventilator and repair if necessary. Do not jolt the equipment. Readjust KaVo Everest Scan. Surface scanned in poorly (grainy image, parts missing) Preparation limit unrecognisable or difficult to recognise Contact a service technician. The surface reflects too much or is Use suitable plaster or stump too transparent varnish and modelling wax. The surroundings in the measuring Keep the door closed while device are too bright measuring. The object is outside of the measuring Check position of object, correc range ting if necessary. Soiled lens. Clean lens using lens brush Preparation limit poorly shaped Die mounted too low Prepare the tooth according to the appropriate processing instructions ( news/prospekte.asp?navid=550067&lan=de#prospekte). Mount die in a higher position. 24/30

27 6 Maintenance 6.1 Cleaning and care 6 Maintenance 6.1 Cleaning and care CAUTION Do not use solvents, e.g. nitro, peroxide, sanitary, alcohol or fat cleaners and do not use compressed air. Do not adjust or rotate the aperture lenses of the camera or projector Regular actions Weekly Wipe off the outer housing and door with a dry, lint-free cloth, and remove any soiling with a moist cloth. Vacuum out the interior of the scanner with a small vacuum cleaner. Do not used compressed air or touch the lenses. Monthly Lightly oil the thread of the clamping piece (with a drop of turbine oil for instance). Lightly lubricate joints on the door mechanism with turbine oil Readjusting the KaVo Everest scan pro CAUTION Faulty measurement from lack of adjustment The scanning results may be negatively influenced if readjustment is not performed properly. Readjustment is only necessary if the picture of the scanned object is incoherent when the surface module is started. The scanner must warm up for six minutes before readjusting to reach the operating temperature. For this reason, do not readjust at the start of daily work. Start warm-up. 25/30

28 6 Maintenance 6.1 Cleaning and care In the Options menu of the job window, choose Readjust scanner. The message Insert re-adjustment body centred appears. Note The re-adjustment may only be carried out with the readjustment body of the scanner being used (identified by scanner serial number - OD number must match)! Insert the readjusting tool just like the rotary table insert into the scanner. Choose OK. The window Readjustment recording opens. The readjustment is performed automatically. A progress bar shows the progress of the ongoing readjustment process. 26/30

29 6 Maintenance 6.1 Cleaning and care Note The re-adjustment procedure must not be interrupted! The Calculate readjustment window opens. The readjustment continues automatically. The progress bar continues to show the progress of the ongoing readjustment process. 27/30

30 6 Maintenance 6.1 Cleaning and care At the end of the process, the following message appears:update successfully completed. Choose OK. Choose OK. The readjustment process is complete. The job window appears. 28/30

31 7 Statement of conformity (current version can be obtained at 7 Statement of conformity (current version can be obtained at 29/30

32 7 Statement of conformity (current version can be obtained at 30/30

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34 KF en

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