Spot on with distributed drive technology: Motor Starter Applications. Motor Starters. Answers for industry.

Transcription

1 Spot on with distributed drive technology: Motor Starter Applications Motor Starters Answers for industry.

2 Motor Starters SIRIUS M200D for AS-Interface: plenty of useful functions and easy to operate for spatially extended distributed drives 4 Motor Starters SIRIUS M200D for PROFIBUS and PROFINET: intelligent and highly flexible for spatially expanded distributed assemblies 6 Motor Starters ET 200pro: compact and modular for spatially concentrated distributed drive solutions 10 Motor Starters ET 200S: highly modular and flexible the multitalent for spatially concentrated designs 14 Software Motor Starter ES: the parameterization tool for communication-capable motor starters 18 Technical Data: 20 motor starters for all application areas 2

3 Motor starters for all fields of application Whether for use in a control cabinet or for a distributed arrangement in the field: our comprehensive portfolio of powerful, communication-capable motor starters is the answer to the great trends in drive technology. Our products and systems cover the most diverse fields of application. They are the first choice both for clustered groups of drives and distributed groups; they are suitable for solutions featuring distributed control cabinets and control boxes as well as for systems that do without control cabinets and come in high degree of protection. In any case, they are a synonym for maximum reliability and profitability. Owing to its integration into Totally Integrated Automation, the end-to-end product range is part of the SIMATIC systems spectrum thus you benefit from all advantages of a groundbreaking system. On the following pages, we would like to give you an overview of our comprehensive product range of motor starters and demonstrate with application examples which specific advantages our products can offer. Motor starters for any requirement: ranging from cost-effective products with a basic functionality to high-feature solutions with versatile diagnosis options End-to-end use of the globally proven bus systems AS-Interface, PROFIBUS DP and PROFINET for reliable and universal communication Automation systems in distributed design for the most diverse industrial tasks Added value thanks to integrated safety technology: both at the equipment and the super ordinate control level Integration into Totally Integrated Automation, the comprehensive end-to-end product and systems range by Siemens for all automation tasks in any industry 3

4 Motor Starters SIRIUS M200D for AS-Interface: plenty of useful functions and easy to operate for spatially extended distributed drives The motor starters M200D Basic and M200D standard are cost-favorable motor starters from the SIRIUS range for communication via AS-Interface. These particularly rugged and highly functional devices in high degree of protection IP65 are characterized by their ease of commissioning as well as by their seamless integration with other products such as frequency converters and the I/O system SIMATIC ET 200pro. The motor starters M200D are predestined for spatially expanded distributed drive solutions without control cabinet, which are for example typically applied in the field of conveyor technology. 4

5 The simple distributed solution without control cabinet The intelligent motor starter M200D starts and protects motors and loads up to 5.5 kw. For AS-Interface, it is available in the basic and standard versions as direct-on-line or reversing starter with mechanical or electronic switching. The electronic version of the M200D standard device is additionally equipped with an integrated soft starting function. Parameterization of the M200D basic is easily and comfortably realized via DIP switches, while the rated operating current is set via a rotary potentiometer. In contrast, the standard version utilizes AS-Interface for parameterization, read-out of measured values and statistical data as well as diagnostics a global novelty! Availability is increased by the main current functions (overload protection, zero current detection, in connection with diagnostics supported by AS-Interface). The low variance and the uniform footprint provide the advantage that the configuring expense and the expense for the entire ordering process is reduced. This increases the availability of your production facilities in a sustainable manner. Particularities of the M200D standard The standard version of the M200D for AS-Interface provides users with comprehensive diagnostics options based on data records via AS-Interface. Moreover, all functions of the motor starter can be parameterized highly flexibly for example digital inputs and outputs, limit values for motor protection functions, etc. The read-out of statistical data represents a further useful feature. Fast installation, easy parameterization and precise diagnosis Motor starters M200D can be installed with just a few flicks of the wrist. The integrated plug technology allows for a substantial reduction of the wiring overhead: power feed and motor connection cables can be directly plugged onto the motor starter module. The connection to AS-Interface is made in a low-priced way via an M12 connection at the device. The device detects the actual current flow, thus reliably monitoring the entire main circuit. The evaluation of the parameterizable electronic overload protection ensures reliable motor protection (thus protecting your investment) and increases the availability of the drive as much as reliable signaling when set-points are exceeded or undershot. All motor protection functions can be defined by simple parameterization. Local control for a drive can be performed using the optionally available variant with integrated manual mode. LEDs permit a comprehensive diagnosis of the device on site. Besides diagnostics via the process image PII, up to 15 different diagnostics messages can be generated by the device per every motor starter M200D and read out via AS-Interface: A genuine highlight and a contribution to maximum availability and transparency. Advantages at a glance High plant availability thanks to pluggability throughout and comprehensive diagnostic concept via AS-Interface Fast device swapping owing to fail-safe wiring of power cable and motor cable Rugged and commonly used M12 connection system for digital inputs and outputs as well as AS-Interface Integrated isolator module lockable for graded service Integrated wiring to SINAMICS G110D, to the distributed I/O SIMATIC ET 200pro and to the motor starters ET 200pro Low variance owing to wide range only two device variants up to 5.5 kw for an optimized stock-keeping and order expense Integrated conveyor engineering functions such as Quick Stop and Quick Stop Lock 5

6 Motor Starters SIRIUS M200D for PROFIBUS and PROFINET: intelligent and highly flexible for spatially expanded distributed assemblies The motor starters M200D PROFIBUS and PROFINET are highly functional motor starters from the SIRIUS system range for PROFIBUS and PROFINET communication. They are characterized by their multitude of flexibly parameterizable functions and feature a modular design consisting of a motor starter module and the respective communication module. The motor starters M200D are predestined for spatially expanded distributed drive solutions featuring a high degree of automation without control cabinets, which are for example typically employed in the field of automotive conveyor systems. 6

7 The highly functional distributed solution in high degree of protection The intelligent and highly flexible motor starters M200D for PROFIBUS and PROFINET start and protect motors and consumers up to 5.5 kw. They are available as PROFIBUS and PROFINET versions as direct-on-line and reversing starters with mechanical or electronic switching. The electronic version also features a soft starting function. The minimum variance and the uniform footprint ensure considerably reduced configuration expenditures throughout the entire ordering process. Fast and fault-free mounting The motor starters M200D can be mounted with a few flicks of the wrist. The integrated plug-in technology facilitates considerably reduced wiring expenditures: The power infeed and motor connection lines can be directly plugged onto the motor starter module. Connection to PROFIBUS/PROFINET as well as bus routing are directly realized via an M12 connection on the device. The device detects the actual current flow and thus reliably monitors the complete main circuit. The evaluation of the parameterizable solid-state overload relay ensures reliable motor protection (and thus provides investment protection) and generates reliable messages in case of setpoint value exceedance or shortfall. Flexible parameterization, comprehensive and precise diagnostics Several comfortable options are available for the parameterization of all device functions: Integrated in Totally Integrated Automation (TIA) via PROFIBUS or PROFINET from STEP 7, with optional automatic reparameterization in case of device replacement or by means of the commissioning software Motor Starter ES, which features an innovative data recording function (trace). The new generation of motor starters is characterized by its maximum functionality, flexibility and degree of automation. PROFIBUS is especially recommendable for spatially expanded and highly automated system sections as the device and system monitoring option (statistical data, measured values and device diagnostics) guarantees a deep insight from the control station and thus supports increased system availability in the long run. Preventive maintenance can be realized with the help of the integrated maintenance timer for the pro-active prevention of system downtimes. Advantages at a glance Modular design consisting of motor starter and communication module facilitates fast and cost-favorable device replacement during ongoing operation Comprehensive diagnostics concept based on data records via bus protocol Complete system monitoring via statistical data record, drag indicator and current value monitoring based on data records Comfortable parameterization via PROFIBUS/PROFINET from STEP 7 and based on data records from the user program automatic reparameterization in case of device replacement thanks to neighborhood detection (only with M200D PROFINET) Three logs: device faults, motor starter tripping events, events assigned to a time stamp Integrated wiring to SINAMICS G120D, to the distributed I/O SIMATIC ET 200pro and to the motor starters ET 200pro Integrated conveyor technology functions such as quick stop and quick stop blocking 7

8 Motor Starters SIRIUS M200D in use Whether in industry, airports or in logistics centers: conveyor engineering enables distances to be bridged efficiently and goods to be transported as fast as possible from A to B. Such plants, which often are a highly complex matter, must meet ever greater requirements in terms of availability, reliability and performance. A task which can only be solved if all conveyor components interact perfectly around the clock. Key industries and fields of application Logistics/distribution Airports Automotive industry Food, beverages and tobacco industry Conveyor technology in the automotive industry In the automotive industry, system and production downtimes generally entail enormous costs. This is why the aspects of high availability, preventive maintenance and comprehensive diagnostics are focused throughout the entire system. A modular design, high degree of protection IP65 and powerful bus systems frequently represent the backbone of conveyor technology systems. In the final assembly and paint shop sections, such systems, for example, consist of few basic modules (switch, turntable, horizontal conveyor, lift) which can be combined as desired and each of which represents a technological unit consisting of mechanical and electronic components. The frequently branched and spatially expanded assembly of these systems requires a large number of drives, which are interlinked via a high-performance bus system such as PROFIBUS or PROFINET: Whether in direct-on-line or reversing operation, whether for quick stopping or the detection and processing of corresponding sensor data: Thanks to their comprehensive functionality (e.g. wide setting range), our rugged motor starters M200D for PROFIBUS and PROFINET meet the specific requirements in the field of conveyor technology. The highly flexible motor starters M200D are equipped for all contingencies in the automotive industry. They provide you with a soundly matched concept for mature conveyor system assembly: Fast and fault-free mounting and commissioning thanks to plug-in technology and preassembled cables Comfortable on-site operation in case of faults Considerably increased system availability thanks to comprehensive diagnostics concept and mature system monitoring Cost-favorable and fast device replacement in service cases thanks to modular starter concept and automatic reparameterization 8

9 Baggage handling With baggage handling systems at airports, the focus is always on the overall concept. In this context, plant availability has the highest priority. Every unscheduled breakdown would have far-reaching consequences for passengers, airlines and airports. Items of baggage are simultaneously handed in at several check-in points, they are weighed and supplied with a badge. The baggage is then joined and runs through an automatic multistage X-ray check before it reaches the actual heart of the plant: the sorter a kind of oversized roundabout with discharge points for the different gates. According to their destination code, the individual items of baggage are then guided over conveying routes to the respective gates. As such a plant often stretches across many miles and baggage must be transported over long dis-tances, a large number of widely branched drive lines (motors and motor starters) is required. Here, we recommend the use of motor starters M200D. With their functionalities like preventive diagnoses and extended diagnostic options via AS-Interface, they decisively contribute to an increased plant availability. The risk of an unscheduled breakdown is minimized, this is a benefit for everyone involved. Baggage Handling 9

10 Motor Starters ET 200pro: compact and modular for spatially concentrated distributed drive solutions SIMATIC ET 200pro is the very compact and powerful peripheral system in the high degree of protection IP65/67 for PROFIBUS DP. Thanks to its modular design, it excels by a unique multifunctionality. Whether motor starter, integration of safety technology, connectivity to PROFIBUS, or respectively PROFINET, or just the transmission of digital and analog signals: the module spectrum permits the design of tailored stations - simply ideal for concentrated distributed drives applications without a control cabinet. 10

11 Without a control cabinet for better availability The compact and intelligent motor starters ET 200pro start and protect motors and loads up to 5.5 kw. They are available in the Standard and High Feature variants both of them as direct-on-line and reversing starters. Their parameterization is easy and userfriendly with SIMATIC Manager. They convince by a high functionality at a small footprint and tangibly less expense for configuration and installation. In addition, they considerably contribute to increasing the availability of production facilities in a sustainable manner. Fast installation, precise diagnosis With just a few flicks of the wrist, these motor starters can be installed in the SIMATIC ET 200pro station. Their integrated plug technology enables a substantial reduction of the wiring overhead. Thanks to their compact design, up to eight motor starters can be integrated into only one meter of station width. That certain extra: integrated safety technology Basically, you can choose from two different safety concepts: Safety motor starters Solution local are the ideal systems for locally limited safety applications. They function autonomously and don t need a safe controller. Safety motor starters Solution PROFIsafe, when combined with a safe controller and the PROFIBUS or PROFINET bus systems, provide optimal solutions for very demanding, networked safety applications. Safety Integrated: integrated safety concept with PROFIsafe Two in one with integrated functionalities Besides the tried and tested properties of electromechanical motor starters, the High Feature variant offers a host of further advantages. It is an electronic motor starter plus a full-fledged soft starter in one device. As motor starter, this variant is particularly suited to applications with a high switching frequency wherever wear-free switching shall ensure a high service life. As soft starter, it caters for soft starting Advantages at a glance: Optimization of stock-keeping cost through low variance and coasting, as it is required for pumps, stirrers, mixers or fans. This is gentle on the motor and protects the mechanics against knocks and bumps, which has a positive impact on the service life of the entire plant as well as its components. To convert the motor starter to a soft starter, simply reparameterize it in SIMATIC Manager. Thanks to an integrated electronic overload and thermistor motor protection relay, the motor starters command of full motor protection. Both protective functions can be parameterized independently. High flexibility thanks to modular and compact design of the prewired load feeders Comprehensive diagnostic options (current value transmission, tripping frequencies, etc.) Integrated safety concept Cost reduction due to fast configuration and installation High plant availability through hot swapping and preconfigured wiring Versatile use due to numerous integrated functionalities High engineering and expansion flexibility thanks to well-proven parameterization and commissioning tools, such as SIZER, SIMATIC ET 200 Configurator and Motor Starter ES 11

12 Motor Starters ET 200pro in use A clear trend can be observed in many industries: towards distributed concepts in designs without control cabinets. Here, the typical requirements are a high plant availability and the seamless interlinking of individual machines or areas. Strict modularization therefore plays as much a part as detailed preventive diagnostic capability of the components and fast installation and dismantling. The answer to all these requirements are motor starters ET 200pro. What is more, these systems can be integrated into a comprehensive safety concept for reliably high-performing plants and machinery. Key industries and fields of application Automotive industry Assembly lines Transfer lines Machine tools 12

13 Assembly line Various work steps are carried out in assembly lines each in its own assembly cell, in which the infeed of the workpiece and material and the actual assembly process take place. Every cell must process an abundance of signals: for pneumatic control, for precise positioning tasks of the workpiece and tool etc. Conveyor technology ensures the interlinking of the individual assembly cells into an assembly line. Motor starters ET 200pro are used both in the individual cells and for interlinking the individual stations into an assembly line. Data is exchanged between the stations via PROFIBUS/PROFINET. The compact starters can be positioned in an optimal way without requiring additional space or further control cabinets. Here, the modular concept of the ET 200pro allows numerous signals and drives to be controlled as required. Be it a braking function, on-site operation, high switching frequencies, safe shutdown or reproducible shutdown times: motor starters ET 200pro meet the most diverse requirements in drive technology. Their high diagnostic capability considerably contributes to smooth operation and high plant availability. What is more, the individual motor starter can be flexibly set (e.g. for shutdown classes, response to overload or overcurrent, etc.) and can thus be optimally tuned to the respective motor or process. Integrated digital inputs can be used to enable other functions which are typical for conveyor engineering which in turn relieves the controller. As a further highlight, both local as well as system-spanning safety concepts can be realized with Safety Integrated for the seamless protection of persons and machines. Assembly line 13

14 Motor Starters ET 200S: highly modular and flexible the multitalent for spatially concentrated designs SIMATIC ET 200S, the finely modular, distributed peripheral system in degree of protection IP20, also comprises, besides digital and analog I/O modules and frequency converters a comprehensive spectrum of motor starters. These motor starters are perfectly suited for protecting and switching any three-phase load. SIMATIC ET 200S is ideal for spatially concentrated distributed drives where several motors, sensors and actuators are addressed from a distributed control cabinet or control box. 14

15 Sophisticated down to the last detail Via PROFIBUS and PROFINET, motor starters ET 200S can be directly connected to the controller and parameterized. They are available as direct-on-line, reversing or soft starters in different performance classes: Standard motor starters up to 5.5 kw (direct-on-line and reversing starters) High Feature motor starters up to 7.5 kw (direct-on-line, reversing or soft starter) Motor starters failsafe up to 7.5 kw (direct-on-line and reversing starters) When devices are replaced, which is very easily feasible thanks to the preconfigured wiring, a reparameterization is automatically performed. In addition, hot swapping is possible when the plant is running. In conjunction with comprehensive diagnostic information, this ensures a considerable increase of plant availability. Significant saving potential in every application Thanks to the finely modular design of our mature system, you can perfectly adapt the number of channels and motor starters to the specific requirements of your application. Superfluous channels and unnecessary costs thus are a matter of the past. Even if requirements change frequently, the replacement, or respectively the combination of peripheral modules, allows you to reduce plant set-up times noticeably. You will save up to 80% of the wiring overhead with these completely prewired motor starters ET 200S. For example, all supply voltages are connected only once and are automatically connected to the next module when they are lined up. A vigorous power bus with an amperage of up to 50 A feeds the individual motor starters. An integral part and thus also prewired is the safety technology. Last but not least, SIMATIC ET 200S also saves a lot of space in the control cabinet or control box. With a strictly distributed design directly on the machine, it is for the most part merely the feed-in unit and the higher-level control which remain in the control cabinet, this provides for space savings up to 50%. F-SPS and ET 200S Station (without F-CPU) integrated safety technology From the economical entry variant with PROFIsafe, which can be used in combination with a safe controller, to the high-end variant for external safety systems: we provide a matching solution for every safety application with the safety-oriented, communication-capable motor starters SIMATIC ET 200S. They enable the safetyoriented shutdown of motors and are predestined for all applications up to category 4 or SIL 3 (certified in compliance with EN or IEC 61508). In any case, the graded safety concept provides for maximum flexibility in all safety matters. Advantages at a glance Fast configuration and start-up Up to 80% less wiring overhead Fast module replacement due to hot swapping Modular design for more flexibility in the control cabinet and thus noticeably lower cost Reduction of maintenance and repair cost owing to fast and precise diagnostic options Optimal plant monitoring through current measurements that can be read out High plant availability due to hot swapping and full diagnostic capability for active monitoring of protective and switching functions Part of Safety Integrated: innovative control cabinet concepts on the basis of integrated motor starters and safety technology for Solutions local/profisafe Safety Integrated: Integrated safety concept with PROFIsafe 15

16 Motor Starters ET 200S in use Wherever special ambient conditions (temperature, cinder, cleaning agents, etc.) are prevailing and a tendency can be observed towards the concentration in a few control cabinets, we can recommend the use of motor starters ET 200S. They form part of the comprehensive module range of our distributed, highly flexible I/O system ET 200S and thus represent the first choice for spatially concentrated distributed drive solutions in degree of protection IP20. Our complete supply provides the ideal solution for all sectors of production and process automation this is exactly where maximum availability and flexibility are of crucial importance. Key industries and fields of application Food, beverage and tobacco industry Water and waste water management Cement industry Steel industry Glass industry Greenhouses 16

17 Greenhouse Constant ambient conditions have a top priority in greenhouses. It must therefore be possible to control air, temperature, humidity and CO 2 conditions precisely. All of these requirements as well as the necessary conveyor technology make greenhouses complex, highly automated plants. What is predestined for such applications is the ET 200S automation system and motor starters ET 200S. Whether it is a matter of regulating the energy, CO 2 content, fresh air supply or heat: motor starters ET 200S are the first choice for controlling specific applications such as energy shields, vents or lighting. With them, the numerous drives in the individual greenhouse cells can be arranged in a space-saving manner. The modularity of ET 200S offers you a host of advantages: you will save up to 80% of wiring, up to 60% of configuration and documentation expense and up to 50% of space in the control cabinet. This simplifies the design, minimizes fault risks and provides considerable cost savings for you. What s more, modules can quickly and easily be hot-swapped, even by untrained employees. Last but not least, fast diagnostic options with channel precision ensure central monitoring of the widely stretched greenhouses, thus reducing maintenance costs. Even lighting around the clock is the ideal prerequisite for perfect plant growth. This is only ensured by special highpressure discharge lamps, which however burst when exceeding a certain service life a potential source of danger for persons and plants. In order to avoid this, motor starters ET 200S are the choice for lamp controlling and monitoring. The motor starters ET 200S High Feature acquire current values and statistic data, such as operating hours, thus enabling preventive lamp replacement during normal operation. The resulting advantage is obvious: operators can be sure of constant lighting without interruptions. 17

18 Motor Starter ES software: the parameterization tool for communication-capable motor starters The Motor Starter ES software supports the easy parameterization, commissioning, diagnostics as well as preventive maintenance of communication-capable motor starters M200D Standard, PROFIBUS and PROFINET, SIMATIC ET 200pro as well as SIMATIC ET 200S motor starters High Feature and ECOFAST. Handy variants, simple licensing Motor Starter ES is available in three variants which can be distinguished according to ease of operation, scope of functionality and price. Whether Basic, Standard or Premium via online download, you will quickly obtain the matching license. You will only have to pay the scope of performance that you actually use, upgrades are possible at favorable charges. The Trial License allows you to test the software functionality for 14 days without any risk. A floating license allows you to activate any number of users independent of the number of program installations. Easy preparation of templates For devices with small differences, the central modification of few parameters in many identical devices or for the easy parameterization in many identical applications, Motor Starter ES is a powerful tool for the simplified generation of parameter files. The template file contains all possible parameters which can be influenced by the user. The files can also be easily and quickly transferred to other devices. Teleservice via MPI The Premium variants of Motor Starter ES support the use of MPI Teleservice for remote device diagnosis. This facilitates diagnosis and maintenance and shortens response times for servicing. Printouts conforming to standards Motor Starter ES clearly facilitates machine documentation. The software tool enables parameterizations to be printed out in compliance with DIN EN ISO The elements to be printed can be easily selected and compiled as required. The advantages of Motor Starter ES User-friendly handling due to graphic visualization and a clear menu structure Reparameterizations possible during normal operation Time savings thanks to shorter start-up times Preventive maintenance Easy and fast diagnosis Remote access to the motor starters via all standard communication services Trace function for fast and transparent commissioning (only with M200D) 18

19 Parameterization Devices are either accessed via the serial device interface or with PROFIBUS DPV1- capable motor starters from any node in the PROFIBUS. In addition, the Premium version permits an integration into STEP 7 HW-Config. Start-up It is also possible to test and control the motor starters without DP-Master. In this case, the software can either be linked with the motor starters by means of a point-to-point connection (serial) or communicate with the individual devices from any node in the PROFIBUS (DPV1). Diagnostics / maintenance Statistic data (e.g. operating hours, shutdown currents, etc.) can be read out for preventive maintenance. Program variants: 1. Basic Local interface Basic functions for device parameterization 2. Standard Local interface Extended functionality 3. Premium Local and PROFIBUS interface Full functionality More convenience Our scope of delivery: Floating license Full version of the software on CD incl. license. Upgrade Upgrade from an old to a new, functionally expanded version, e.g. upgrade from Motor Starter ES 2006 to Motor Starter ES Powerpack Special package, to change to a more powerful variant with enhanced functionality within the same software version, e.g. Powerpack Motor Starter ES 2007 for changing from Standard to Premium. Software update service To keep you always up-to-date, we offer a special service which automatically furnishes you with all service packs and upgrades. License download Convenient license key download from the A&D Mall, which enables you to obtain additional licenses for your software in a quick and easy way. 19

20 Siemens Industry, Inc. Industry Automation Division 3333 Old Milton Parkway Alpharetta, GA Subject to change without prior notice. Order No: CPBR-MSAPP-0310 All rights reserved. Printed in USA 2010 Siemens Industry, Inc. The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.