Digital Twin Plan, Optimize and Visualize Your Factory. Dr. Ulrich Rossgoderer, Oct 24 th 2017

Transcription

1 Digital Twin Plan, Optimize and Visualize Your Factory Dr. Ulrich Rossgoderer, Oct 24 th 2017 Realize innovation.

2 Challenges More products/variants on the same line Growing number of projects (mainly brownfield) Global production Source: Volvo Car Group Planning to accurately meet cost, throughput and availability targets Page 3

3 Explore all the possibilities for actionable insight Interrogate the product digital twin Simcenter simulation Interrogate the production digital twin Tecnomatix simulation Mindsphere image Page 4

4 The Digital Twin is a Key Component of our strategy Digital Twin Physical production system Plan and optimize based on actual production information Perform predictive studies for future scenarios Simulation with actual production information to determine root cause Page 5

5 Teamcenter Manufacturing Engineering From Design to Virtual Commissioning On All Levels Design, Validation, Commissioning Page 6

6 Line Planning in the PLM Landscape Production Production Site A Continuous Improvements, Maintenance Product Design (Catia, NX) Product Design Factory Planning / AEC Point Clouds Factory Planning Manufacturing Planning / Industrial Engineering (Tecnomatix, NX for Manufacturing) Automation Engineering (TIAPortal, ECAD, ) Process Planning Manufacturing Layout Simulation/ Validation Automation Engineering Virtual Commissioning Enterprise Backbone (Teamcenter) Change Management, Requirements Management, Workflow Management, Libraries, Project Management, Page 7

7 Maintaining the Digital Twin Line Planning in the PLM Landscape Production Production Site A Continuous Improvements, Maintenance Product Design (Catia, NX) Product Design Factory Planning / AEC Point Clouds Factory Planning Manufacturing Planning / Industrial Engineering (Tecnomatix, NX for Manufacturing) Automation Engineering (TIAPortal, ECAD, ) Process Planning Manufacturing Layout Simulation/ Validation Automation Engineering Virtual Commissioning Enterprise Backbone (Teamcenter) Change Management, Requirements Management, Workflow Management, Libraries, Project Management, Page 8

8 Extending the Digital Twin Line Planning in the PLM Landscape Production Production Site A Continuous Improvements, Maintenance Product Design (Catia, NX) Product Design Factory Planning / AEC Point Clouds Factory Planning Manufacturing Planning / Industrial Engineering (Tecnomatix, NX for Manufacturing) Automation Engineering (TIAPortal, ECAD, ) Process Planning Manufacturing Layout Simulation/ Validation Functional Engineering Electrical Engineering Automation Engineering Virtual Commissioning Enterprise Backbone (Teamcenter) Change Management, Requirements Management, Workflow Management, Libraries, Project Management, Page 9

9 Line Designer Product Overview Manufacturing layout solution for Sales and Layout Engineers Teamcenter managed layout Managing library of resources not just documents UX tailored to layout needs Leveraging NX power, e.g. Visual Reports, Drafting, ST, Multi disciplinary collaboration Page 10

10 Line Designer Managed Layout Managed Layout Managed Library Ease of use Utilize the power of NX Multi disciplinary collaboration Page 11

11 Managed Layout Value proposition One common layout managed in Teamcenter single source Reduce engineering time by efficient change management Reduced effort for data-collection, conversion and re-creation Guess Translator Material Flow Simulation as-is Siemens approach Process Planning (TC Manufacturing) Material Flow Simulation (Plant Simulation) Robot/ Human Sim. (Process Simulate) Import Page 12 Re-create manually Robot/ Human Simulation Manufacturing Layout (Line Designer)

12 Managed Layout Why? Manufacturing Layout created in Line Designer Material flow simulation optimize throughput and find bottlenecks based on the layout Robotic/Human simulation add kinematics and detailed motions to the layout Process Planning link product with process and equipment in the layout are working on the same data seamlessly. eliminated media breaks Efficient management of changes Leading to always consistent data, improving the engineering quality and reducing engineering efforts. Page 13

13 Managed Layout You can add/remove/reposition equipment in Line Designer, Process Simulate or MPP. Result is the same. Manufacturing Process Planner Same layout is also used in Plant Simulation (but changes are by design not stored back to Teamcenter) Page 14

14 Plant Simulation / Teamcenter Integration Architecture / Principles Teamcenter acting as a data source for Plant Simulation Data is being transferred by means of Application Interface and PLM-XML/JT In Plant Simulation the PLM-XML/JT transfer can be used to be incorporated into a simulation model (or build a first skeleton of a simulation model). The model build needs to be tailored/customized per customer Update scenarios are possible: Layout, processes, Plant Simulation results are being stored as SPP datasets to Teamcenter workflow control / revisioning in context with process planning HTML report of Plant Simulation can be managed as well in Teamcenter collaboration Line Designer BOE Plant Simulation BOE, BOP, BOM Teamcenter Model & Report Page 15

15 Line Designer Managed Library Managed Layout Managed Library Ease of use Utilize the power of NX Multi disciplinary collaboration Page 16

16 Managed Library Value proposition No effort to maintain and update multiple libraries One Library with all information needed about the equipment Manage access and release/deprecate library elements CAD Library Material Flow Properties Layout Library Mat.Flow. Library Kinematics Simulation Library Data Sheets (e.g. PDF) Network Drive as-is Alternative Representations Siemens approach Simplified Geometry 2D Kinematics Library Element (e.g. Robot) Material Flow Properties Data Sheets (e.g. PDF) Page 17

17 Managed Library Page 18

18 Line Designer Multiple representations for the same library object Pick the right representation for the task Detailed 3D Simplified 3D 2D Others Same library object used for layout in Line Designer can have detailed kinematics for Process Simulate and material flow simulation relevant information for Plant Simulation Page 19

19 Collaborative Engineering Enabled Through Managed Layout and Library Identify changes visually Controlled layout update Create Change Requests / Initiate workflows Create Issues and engage with others Page 20

20 Collaborate With Building Design AutoCAD Import Capabilties Support two use-cases Import Building data as reference for Manufacturing Layout Migrate existing Layouts to Line Designer Support AutoCAD 3D Support AutoCAD Architecture Objects Import XRef and Blocks as Structure Preserve Block Attributes Page 21

21 FactoryCAD Library Migration Migrate existing FactoryCAD objects (build with Object Toolkit) into Line Designer 3D MODEL Reference set 2D 2D_PLAN_VIEW Reference set Colors Parametrics Dialog Value: Allows existing customers of FactoryCAD to reuse their custom libraries in Line Designer Batch import capability of FactoryCAD Library into Teamcenter Classification Page 22

22 Common Library and common bill of resources / Layout Line Design Common Library Process Planning Process Simulation One common Bill of Resources Page 23

23 Line Designer Ease of use Managed Layout Managed Library Ease of use Utilize the power of NX Multi disciplinary collaboration Page 24

24 Ease of use Value proposition No Expert knowledge required Efficiently create Layouts using Drag & Drop Snap elements in position Easy entry masks to modify parametric equipment Manipulators to move or resize equipment Roles to give every user only the buttons he really needs Drag&Drop from Library onto Connector Show only the buttons needed for quick layout Show layout structure with icons per objecttype, table-view to shop object properties Shortcut menu for most needed commands Structured library with search and preview Page 25 Snap conveyor into position Adjust width, height, roller spacing,

25 Ease of use Page 26

26 Line Designer Layouting Easy to use layouting Library (managed in Teamcenter) to easily find the right equipment Drag & Drop to quickly add equipment into the layout Plant Navigator shows Layout structured by production units (e.g. Plant, Lines, Stations) Connectors to easily position components Connect components Adjust parametric components (e.g. make successor conveyor the same width/height) Parametric components Page 27

27 Point Clouds in Line Designer Very quickly load large point-clouds use of streaming to show only details that are necessary and load details as needed Capability to clip away parts of the point-cloud To remove unnecessary parts To remove equipment that should be replaced Take measurements against the point cloud Point Cloud can also be used for reverse engineering, if needed Page 28

28 Line Designer Block Layout / Area Calculation Space Consumption objects allow for easy allocation of areas in the factory Can be resized in length/width or by sketching the outline Area is automatically calculated and can be stored to Teamcenter (e.g. for detailed reporting/ dashboards) Page 29

29 Utilize the power of NX Managed Layout Managed Library Ease of use Utilize the power of NX Multi disciplinary collaboration Page 30

30 Utilize the power of NX Value proposition Get more done with less effort Use powerful capabilities with ease Simple entry mask and manipulators to modify parametric objects Just use collision detection during positioning Powerful capabilities to derive drawings Realistic visualization And much more Realistic visualization Easily manipulate parametric equipment Collision detection Drafting automation Page 31

31 Line Designer Parametric, knowledge enabled equipment Easy creation of parametric equipment Easy to define masks and manipulators to allow users to define the right characteristics Knowledge can be built in to avoid mistakes Equipment can be enables for easier documentation, e.g. by embedding PMI for automatic dimensioning Page 32

32 Line Designer Visual Reporting Information at your fingertip Information is managed in Teamcenter Group/Role based permissions to protect IP Visual Reporting is a powerful instrument to visualize information in a graphical way Did my colleagues create the new revision of the equipment? What s the status of equipment in release workflows? Who s are the suppliers? Where is the equipment consuming most power? Where are the expensive assets that contribute most to the invest cost? Page 33

33 Line Designer Automated drawing generation Associative drafting Automatic dimensioning based on PMI Automated drawing generation Derive special drawing (e.g. foundation drawing with drill positions) Reduced effort to create documentation and keeping it updated Page 34

34 Utilize the power of NX Realistic Rendering Page 35

35 Line Designer Multi disciplinary collaboration Managed Layout Managed Library Ease of use Utilize the power of NX Multi disciplinary collaboration Page 36

36 Automation Software Electrics Mechanics Multi disciplinary collaboration Value proposition Increase engineering quality by integrating mechanical-, electrical-, and software engineering Reduce engineering time by efficient change management in one tool environment and parallel engineering Line Designer Automation Designer change change as-is Siemens approach FB Electrical Schematics PLC Project FB t t START END START END Page 37

37 Multi disciplinary collaboration NX - Automation Design Why? The collaborating disciplines Mechanical Plant Structure from Line Designer Electrical EPLAN circuit diagrams Automation Software TIA-Portal hardware and software are working on the same data seamlessly. Automation Software Mechanical Electrical eliminated media breaks Efficient management of changes FB Leading to always consistent data, improving the engineering quality and reducing engineering efforts. Page 38 FB

38 Production Systems Engineering Unified mechanical, electrical and automation design (in-progress) Multidisciplinary model of the production system Page 39

39 Production Systems Engineering Mechatronic Mapping / Visual Engineering Page 40

40 Summary

41 Plant Design & Optimization Design with Line Designer Validate & Optimize with Plant Simulation Teamcenter Page 42

42 Customer Value Page 43

43 Customer Value Powerful data management and change management on individual equipment Cross-departmental change-management (e.g. Simulation, Planning, Sales) Unified, parametric library, shared with Process Simulate, MPP, Tool Design, Reduced effort for library management and synchronization Smart, knowledge enabled Equipment Capture best practices, right first time Associative design, positioning & drafting Reduced effort upon changes Capability to handle large amounts of data, reduced effort for data conversion Page 44

44 Thank You