ESPRIT Solutions for Additive Manufacturing
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1 ESPRIT Solutions for Additive Manufacturing
2 About DP Technology Leader on the CAM market 250 employees over the world (USA, Europe, Asia) 200 resellers companies over the world 5 R&D centers SolidWorks Gold Partner
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5 Esprit forces for the Insdustry 4.0 Smart Software CAM connected to the Machining Cloud Optimal data flow Last generation simulation Opened and certified Post-Processors Automatic programming (KBM) Opened Architecture (API, VBA) Machine kinematic consideration
6 The ESPRIT vision for additive manufacturing CAM Use ESPRIT forces to integrate additive manufacturing to Industry 4.0 One CAM solution for all the manufacturing machine (additive and subtractive) From CAD to Part
7 DP Research institute Created in September 2015 Nicolas Béraud PhD (supervised by Frédéric Vignat): Computer aided manufacturing for additive manufacturing DP Technology research and development center in charge of additive manufacturing Hosted by G-SCOP laboratory: Phd, collaboration, EU project, systemx project Grenoble INP collaboration Develop the future ESPRIT Additive solutions for Additive manufacturing
8 Additive Technologies Powder Bed Direct Metal Deposition A multi-layer process by which thermal energy fuses selective regions of a powder bed melting the powder material which then changes to a solid as it cools. A multi-layer additive manufacturing process by which thermal energy melts and fuses materials as the material is being deposited.
9 Additive Requirements Powder Bed Direct Metal Deposition Required Functions Part Orientation Support Creation Exposure Strategy Nesting & Slicing Required Functions Trajectories (Additive Toolpath) Combined with Subtractive Processes Multi-Tasking, Multi-Function, Synchronized 5-Axis CNC Control
10 ESPRIT Additive Suite Powder Bed Direct Metal Deposition Integrated into SolidWorks Integrated into ESPRIT
11 ESPRIT Additive for Direct Metal Deposition Integrated into ESPRIT Image: Mazak Corp. USA
12 Advantages of ESPRIT for Direct Metal Deposition Key Advantages Specialized Trajectories (Tool path) for additive processes Full-Spectrum toolpath for subtractive processes Multi-tasking, multi-function, synchronized 5-axis programming Simulation and verification of both additive and subtractive processes Backed by world-class, award winning, technical support Universal post processing for any CNC machine tool Integrated into ESPRIT CAM system Works with native 3D CAD files Combining Additive and Subtractive Processes Programming, Optimization, Simulation Integrated into ESPRIT CAM System
13 ESPRIT Additive for Powder Bed 3D Fusion Systems Integrated into SolidWorks
14 Advantages of ESPRIT for Powder Bed Key Advantages Integrated into SolidWorks CAD system Full process support from CAD to machine file Supports all additive and subtractive machines Backed by world-class, award winning, technical support Thermal simulation of the build process Knowledge management for access to community best practices Optimized workflow (patent in progress) Reduce preparation time Clear, Simple, Guided Workflow and Process Control Traceability Integrated into SolidWorks Save slicing calculation time Improve data consistency
15 ESPRIT Additive, Part Importing Key Advantages Works with native 3D CAD files No mesh/tessellation (STL) approximations Accurate support positioning & creation Improved accuracy Reduced calculation time Importing Integrated into SolidWorks, the ESPRIT Additive Suite works directly with native (.SLDPRT) and any neutral 3D CAD file format such as STEP. The part model is not approximated with triangles, allowing faster and more accurate builds.
16 ESPRIT Additive, Part Orientation Key Advantages Manual, assisted or fully automated Reusable orientations for future builds Orientation optimized for easy support Orientation ESPRIT Additive Suite orients the part in the Part app. Chosen orientations may be saved and reused later in future builds. Orientation can be performed using optimization parameters such as minimizing surface-to-support and minimizing number of supports.
17 ESPRIT Additive, Part Support Structure Creation Key Advantages Manual, assisted or fully automated Supports optimized using SolidWorks sketcher Create custom support directly in SolidWorks Support Structure Creation Generates support structures from 2D drawings based on sketches, holes, and spacing between supports; allows automatic support generation by simply knowing the surface to support, and the offset hatch or manual filling.
18 ESPRIT Additive, Part Exposure Strategies Key Advantages Exposure strategies optimized by feature type Improves part quality and reduces build times Connected to a KnowledgeBase of recommended strategies Exposure Strategies Exposure strategies are optimized by feature type such as the supports structures versus the part, thin versus thick walls, etc. By connecting to the KnowledgeBase of recommended strategies, successful exposure strategies may be developed, stored, shared and reused over and over again.
19 ESPRIT Additive, Part Slicing Key Advantages High-performance slicing performed on original CAD model Improves accuracy and reduces time Part Slicing The ESPRIT Additive Suite part slicer calculates the build layers (slices) directly from the original 3D CAD model for the highest level of performance and accuracy. These slices are stored with the Part-to-Build file and may be reused in multiple jobs, further saving time and providing consistency from build to build.
20 ESPRIT Additive, Thermal Simulation Key Advantages Anticipates thermal strain and deformations Adapts support based on the result Thermal Simulation ESPRIT Additive Suite incorporates a thermal simulation app allowing it to accurately simulate high temperature areas during the actual build. This app will identify areas of the part that needs specialized support structures to eliminate part distortion during the build process.
21 ESPRIT Additive, Part Nesting Key Advantages Manual, assisted or automated nesting Take into consideration specific constraint Optimizes build time and machine utilization Nesting In the ESPRIT Additive Suite Job app, the parts are nested in the manufacturing chamber. The parts are aligned to the start plate and moved and rotated to utilize the full capacity of the machine.
22 ESPRIT Additive, Part Job File Generation Key Advantages Supporting all metal additive powder bed machines With factory-certified output in machine-specific file formats Job File Generation ESPRIT Additive Suite assembles the pre-sliced parts and exports them to the chosen machine-specific file format. Calculation time is minimized thanks to the pre-sliced parts prepared in the Part-to-Build workflow.
23 ESPRIT Additive Suite Process Control
24 ESPRIT Additive, Process Control App App User Interface Local network or Cloud-based Quick access to all data from concept to post processing Share information between users and departments Send data to other software (example: ERP system) Traceability management tool The ESPRIT Additive Process Control App fosters seamless sharing of information between company personnel and departments. The App stores information including the original 3D CAD files with Part-to-Build files, and Job files; the App also links post-build information like comments from the user with the result of a build, pictures of the build result and log files from the machine. All this information is then easily and quickly shared between members of the company on a local network or cloud-based system. Designers, engineers, production planning people and the shop floor machine operators can share vital information and document knowledge for everyone to use. The App is a central location for housing part data, and its main benefit is traceability. Need to know what part was done on which AM machine? Or need to retrieve the job file for a particular part? The information will be there.
25 ESPRIT Additive Suite Knowledge Management
26 ESPRIT Additive, Knowledge Sharing Knowledge Sharing The ESPRIT Additive Suite includes a Knowledge Management App that offers: Decision support for additive manufacturing operations User assistance through interactive problem solving Knowledge sharing with additive manufacturing community members Continuous process improvement attributed to the integration of automated rules and best practices Optimize the choice of their specific manufacturing parameters Communicate and solve technical problems collectively
27 Thank You Nicolas Béraud
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