Experience responsibility. Engineering. for the Process Industry. Chemistry & Metallurgy. Oil & Gas. Minerals

Transcription

1 Experience responsibility Engineering for the Process Industry Chemistry & Metallurgy Oil & Gas Minerals

2 Examples of Processes: multi-component distillation, solvent recovery chemical syntheses extraction precipitation and crystallisation multifunctional systems fermentation and purification fluidised bed, rotary kiln, and multiple hearth incinerators, continuous furnaces oil/water separation gas compressors, natural gas drying, gas motors filters, diaphragm processes energy provision, district heating extraction water treatment exhaust air scrubber Company Portrait VTU Engineering plans process plants for industry in the pharmaceutical, biotechnology, chemical, metallurgy, oil and gas and mineral sectors. Their work focuses on process engineering and project management from the conceptual design to a successful start-up. Furthermore, VTU Engineering delivers turn-key, customised solutions, e.g. for solvent recovery or industrial wastewater treatment. The process engineers, chemical engineers and biotechnologists of VTU Engineering apply their extensive knowledge in a many different process plants. You too can benefit from our high level of technical competence and know-how in project management. VTU Engineering s sustained success since it was established in 1990 rests on two pillars. High qualified engineers In addition to their technical know-how, VTU engineers excel through high capability for teamwork in many different project environments. Permanent training and a proven knowledge management system are a guarantee that our customers receive best expertise. Customer orientation The objective of the project is the objective of our work. Achieving our customers goals and providing solutions of excellent quality and benefit are top priorities of our project teams. Consequently, a very high percentage of our customers cooperate with VTU since many years

3 Experience in all Areas of Processing Plant Construction VTU Engineering has been involved in the design and engineering of processing plants for gasses, liquids and solids since 25 years. Our technological basis is high competence in process engineering and process technology. We consider the first stages of planning a project the concept and basic engineering - to be the decisive factors for operability, realisation time and life-cycle costs. Another crucial success factor for every plant construction project is project management with communication and controlling for all the different partners - starting with the future operator, continuing with the parts suppliers, right up to the public authorities. With excellent project management, we track and control all planning services up to production that meets the specifications. This applies both to planning new plants as well as to plant optimisation and conversion. Through numerous projects in different areas of the chemicals industry, in extracting oil and gas as well as minerals and processing them, we combine special know-how with creativity that crosses industry boundaries in order to solve process-related tasks. Process Development Conceptual Design We have many years of experience in planning industrial plants and provide process development as a symbiosis of theory and practice. In the process, the know-how and experience of the customer is included in the process development. We perform experiments and measurements in our technical centre as well as directly at the customer s site or in the labs of university institutes. In the conceptual design phase the individual requirements have to be compiled and the objectives of the project have to be defined accurately. VTU prepares the operator requirements together with the client and incorporates know-how from plant technology starting in this early, important stage. An optimum process is developed on this basis supported by the use of software tools for process simulation such as Aspen Plus and HYSYS, for example.

4 Excellent engineering services for: fine chemicals commodities upstream oil & natural gas downstream oil & natural gas non-ferrous metallurgy minerals energy conversion biotechnology exhaust air and wastewater purification and much more Basic Engineering In our view basic engineering includes the planning tasks up to the process specification of plant equipment. Process engineering, works standards, requests from production, start-up and shut-down, unusual operating situations, safety aspects, process control, service friendliness and many other items must be taken into account in preparing the P&ID. These are the core documents passed on to implementation planning. Plant Optimization & Energy Efficiency For the optimal operation of a plant, the usage, energy consumption, product quality and quantity must be properly balanced within the cost. VTU supports you with its well-tuned systematic approach to improving your production. In many cases, it turns out to be possible to avoid costly plant expansions by implementing cost-effective optimisation measures. EPCM Services / Project Management The entire portfolio of our expertise is highly in demand in many projects in order to have a single responsible contact partner for the entire planning of a processing plant. VTU has the in-house knowledge to provide you with all key planning steps, and integrates approved partners as far as necessary. Our experience in project management and technical controlling ensures that the project will run smoothly. General planning with VTU means one contact person with expertise, team skills, project management and personal involvement.

5 Detail Engineering The results of the process engineering have to be detailed to be ready for construction. VTU will provide installation plans, steel construction master drawings, 3D piping models and isometric piping diagrams, detailed specifications of equipment/instruments/valves, instrumentation and control equipment planning, tenders, bid comparisons, etc. Our technical controlling ensures optimum interaction between the various subsections. Construction Management & Commissioning Our experienced construction managers will prepare installation and construction schedules and control all construction site activities to ensure contract-compliant and timely completion of your plant. VTU process engineers will plan the commissioning meticulously and carry it out together with your staff and, where appropriate, with suppliers of packages.

6 Chemistry & Metallurgy Oil & Gas Minerals Engineering for the Process Industry AUSTRIA GERMANY SWITZERLAND ITALY ROMANIA VTU_Prozessindustrie_fo_15v1_en