EXTENDED LIFE TEST REPORT PART DESCRIPTION ERX L-D-RA
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1 Project Number: Tracking Code: TC _ReportRev2 Requested by: Jim Hahn Date: 1/5/2009 Product Rev: See print Lot #: 1 Tech: Gary Lomax & Rodney Riley Eng: Troy Cook Qty to test: 8 Test Start: 11/06/2008 Test Completed: 12/31/2008 EXTENDED LIFE TEST REPORT PART DESCRIPTION ERX L-D-RA Page 1 of 29
2 CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS l and ANSI/NCSL , as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: See attached test plan. Need durability, gas tight, and shock and vibration. Please return unused samples to me. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI ) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. 5) The automated procedure is used with aqueous compatible soldering materials. 6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additional preparation will be noted in the individual test sequences. 8) Solder Information: Lead Free 9) Re-Flow Time/Temp: See accompanying profile. 10) Samtec Test PCBs used: PCB TST-XX Page 2 of 29
3 TYPICAL OVEN PROFILE (Soldering Parts to Test Boards) Page 3 of 29
4 FLOWCHARTS Durability/Thermal Age/Cyclic Humidity TEST GROUP A TEST GROUP B TEST GROUP C STEP 200 Points STEP 200 Points STEP 200 Points 100 Cycles 250 Cycles 500 Cycles 01 LLCR-1 01 LLCR-1 01 LLCR-1 02 Data Review 02 Data Review 02 Data Review Cycles Cycles Cycles 04 LLCR-2 04 LLCR-2 04 LLCR-2 05 Data Review 05 Data Review 05 Data Review 06 Thermal Age 06 Thermal Age 06 Thermal Age 07 LLCR-3 07 LLCR-3 07 LLCR-3 08 Data Review 08 Data Review 08 Data Review 09 Cyclic Humidity 09 Cyclic Humidity 09 Cyclic Humidity 10 LLCR-4 10 LLCR-4 10 LLCR-4 Thermal Aging = EIA , Test Condition 4, 105 deg C; Time Condition 'B' (250 hours) Humidity =EIA , Test Condition 'B' (240 Hours) and Method III (+25 C to %RH/98% RH) ambient pre-condition and delete steps 7a and 7b LLCR = EIA , LLCR use Keithley 580 in the dry circuit mode, 10 ma Max Gas Tight TEST STEP GROUP A 200 Points (min) 01 LLCR-1 02 Gas Tight 03 LLCR-2 Gas Tight = EIA LLCR = EIA , LLCR use Keithley 580 in the dry circuit mode, 10 ma Max Page 4 of 29
5 ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes. LLCR: 1) EIA , Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing a. <= +5.0 mohms: Stable b to mohms: Minor c to mohms: Acceptable d to mohms: Marginal e to mohms: Unstable f. >+2000 mohms: Open Failure GAS TIGHT: To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh vapors which might lead to oxide formation that may degrade the electrical performance of the contact system. 1) EIA , Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing a. <= +5.0 mohms: Stable b to mohms: Minor c to mohms: Acceptable d to mohms: Marginal e to mohms: Unstable f. >+2000 mohms: Open Failure 4) Procedure: a. Reference document: EIA , Test Procedure for Determination of Gas-Tight Characteristics for Electrical Connectors, Sockets and/or Contact Systems. b. Test Conditions: i. Class II--- Mated pairs of contacts assembled to their plastic housings. ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber iii. The ratio of the volume of the test chamber to the surface area of the acid shall be 10:1. iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are added. v. Exposure time, 55 to 65 minutes. vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the surface of the acid than 3 inches. vii. The samples shall be dried after exposure for a minimum of 1 hour. viii. Drying temperature 50 о C ix. The final LLCR shall be conducted within 1 hour after drying. THERMAL: 1) EIA , Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors. 2) Test Condition 4 at 105 C. 3) Test Time Condition B for 250 hours. 4) All test samples are pre-conditioned at ambient. 5) All test samples are exposed to environmental stressing in the mated condition. Page 5 of 29
6 HUMIDITY: 1) Reference document: EIA , Humidity Test Procedure for Electrical Connectors. 2) Test Condition B, 240 Hours. 3) Method III, +25 C to + 65 C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) All samples are pre-conditioned at ambient. 5) All test samples are exposed to environmental stressing in the mated condition. Page 6 of 29
7 RESULTS LLCR Durability (200 LLCR test points) Initial mohms Max Durability, 100 Cycles o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Thermal o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Humidity o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure LLCR Durability (200 LLCR test points) Initial mohms Max Durability, 250 Cycles o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Thermal o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Humidity o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Page 7 of 29
8 LLCR Durability (200 LLCR test points) Initial mohms Max Durability, 500 Cycles o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Thermal o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Humidity o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure LLCR Gas Tight (200 LLCR test points) Initial mohms Max Gas-Tight o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Page 8 of 29
9 DATA SUMMARIES LLCR: 1) A total of 200 points were measured. 2) EIA , Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 3) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 4) The following guidelines are used to categorize the changes in LLCR as a result from stressing. a. <= +5.0 mohms: Stable b to mohms: Minor c to mohms: Acceptable d to mohms: Marginal e to mohms Unstable f. >+2000 mohms: Open Failure Date Nov Nov Dec Dec Room Temp C RH 19% 21% 25% 23% Name RILEY LYNCH Lomax Lomax mohm values Actual Delta Delta Delta Initial 100 Cycles Thermal Humidity Average St. Dev Min Max Count Date Nov Nov Dec Dec Room Temp C RH 19% 27% 25% 23% Name RILEY Lomax Lomax Lomax mohm values Actual Delta Delta Delta Initial 250 Cycles Thermal Humidity Average St. Dev Min Max Count Date Nov Nov Dec Dec Room Temp C RH 20% 33% 26% 23% Name RILEY RILEY Lomax Lomax mohm values Actual Delta Delta Delta Initial 500 Cycles Thermal Humidity Average St. Dev Min Max Count Page 9 of 29
10 DATA SUMMARIES Continued GAS TIGHT: 1) A total of 200 points were measured. 2) EIA , Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 3) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 4) The following guidelines are used to categorize the changes in LLCR as a result from stressing. a. <= +5.0 mohms: Stable b to mohms: Minor c to mohms: Acceptable d to mohms: Marginal e to mohms: Unstable f. >+2000 mohms: Open Failure Date Nov Nov Room Temp C RH 20% 18% Name RILEY RILEY mohm values Actual Delta Initial Gas Tight Average St. Dev Min Max Count Page 10 of 29
11 DATA LLCR: mohm values Actual Delta Delta Delta Board Position Initial 100 Cycles Thermal Humidity 1 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 11 of 29
12 2 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 12 of 29
13 4 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 13 of 29
14 6 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 14 of 29
15 8 P P P P P P P P P P P mohm values Actual Delta Delta Delta Board Position Initial 250 Cycles Thermal Humidity 1 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 15 of 29
16 2 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 16 of 29
17 4 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 17 of 29
18 6 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 18 of 29
19 8 P P P P P P P P P P P P P P P P P P mohm values Actual Delta Delta Delta Board Position Initial 500 Cycles Thermal Humidity 1 P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 19 of 29
20 2 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 20 of 29
21 4 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 21 of 29
22 6 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 22 of 29
23 8 P P P P P P P P P P P P P P P P P P P P P P P P P Page 23 of 29
24 DATA Continued GAS TIGHT: mohm values Actual Delta Board Position Initial Gas Tight 1 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 24 of 29
25 2 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 25 of 29
26 4 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 26 of 29
27 6 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P Page 27 of 29
28 8 P P P P P P P P P P P P Page 28 of 29
29 Equipment #: MO-01 Description: Micro-Ohmeter Manufacturer: Keithley Model: 580 Serial #: Accuracy: See Manual Last Cal: 06/22/07, Next Cal: 06/22/08 Equipment #: MO-03 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: Accuracy: See Manual Last Cal: 06/22/07, Next Cal: 06/22/08 EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: TCT-03 Description: Dillon Quantrol TC2 Test Stand Manufacturer: Dillon Quantrol Model: TC2 Serial #: Accuracy: Speed Accuracy: +/- 5% of indicated speed; Displacement: +/- 5 micrometers. Last Cal: 5/18/07, Next Cal: 5/18/08 Equipment #: TCT-05 Description: TCT-225 Frame with TLC Console Manufacturer: Chatillon Model: TCD-225 Serial #: TCD 0071 Accuracy: See Manual See Manual Last Cal: 06/01/2008, Next Cal: 06/01/2009 Page 29 of 29
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