Technical data. Ductile Cast Iron EN 1563 GJS LT ( GGG 40.3)
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1 Body materials Material Designation Grey Cast Iron EN 1561 GJL-250 ( GG 25) Ductile Cast Iron EN 1563 GJS ( GGG 40) Ductile Cast Iron EN 1563 GJS LT ( GGG 40.3) Cast Carbon Steel Cast Carbon Steel Carbon Steel fabricated Cast Stainless Steel Cast Stainless Steel A 216 Gr. WCB A 352 Gr. LCB/LCC EN S 275 JR A 351 Gr. CF8/CF8M A 351 Gr. CF3/CF3M Stainless Steel fabricated AISI 304/316 Stainless Steel fabricated Cast Bronze-Tin Cast Bronze-Aluminium AISI 304L/316L EN 1982 CuSn10-C (CC480K) EN 1982 CuAl10Fe5Ni5-C (CC333G) Cast Aluminium AC DN > 125 Cast Aluminium AC DN < 125 ** Bodies with standard Epoxy coating 120, except in Stainless Steel and Bronze castings. Note: Contact our technical department for other materials.
2 Disc materials DISC 1 / 5 DISC 4 DISC 7 DISC 3 Casting Material Standard Code Characteristics Applications Stainless Steel A 351 Gr. CF8 1 Chemical products. Nourishing products Aluminium EN-AC * Moderate corrosion resistance Cold water/ Air. Ductile Iron EN GJS (GGG 40) 3* Bronze-Tin CuSn10-C (CC480K) DN Bronze-Aluminium CuAl10Fe5Ni5-C (CC333G) DN Stainless Steel A 351 Gr. CF8M 5 Good mechanical strength similar to carbon steel Good chemical resistance and corrosion resistance Good chemical resistance and corrosion resistance Hot water (Max. 90ºC) Air and Gas Sea water Sea water Demineralized water. Chemical products. Nourishing products Carbon Steel A 216 Gr. WCB 6* Good mechanical resistance Water and Gas Ductile Iron vulcanized EN GJS (GGG 40) +EPDM 7 Very good abrasion resistance Powdery products. Pneumatic transport. Sea water Duplex A 351 Gr.CD4MCu-N (Noridur) 8 Stainless Steel A 351 Gr. CF3M 9 Stainless Steel Uranus B6 ( 904L) 10 Super Duplex Stainless Steel A 351 Gr. CF8M Polished Mirror 12 Stainless Steel A 351 Gr. CF8M + Halar 13 Ductile Iron EN GJS (GGG 40) + Rilsan 14 Very good abrasion and corrosion resistance High chemical resistance and corrosion resistance Good mechanical strength similar to carbon steel Chemical products. Chemical and Nourishing products. Sea water and Demineralized water Chemical products. Sea water and corrosive atmospheres Chemistry Industry and powdery products. Chemical products and sea water. Hot water (Max. 90ºC) Air and Gas * Standard coating Epoxy 150 Note: Contact our technical department for other materials.
3 Seat materials. Properties SILICONE NITRILE WHITE FDA FOOD SILICONE STEAM SILICONE EPDM BUTYL Material Designation ISO 1629 Sigeval Code Color Code Range Temperatures Ethylene Propylene EPDM E - -20ºC +110ºC Ethylene Propylene High Temperature Applications Water / Sea water Weak acids and basis EPDM HT Grey +80ºC +130ºC Heating without Steam Water Food EPDM FDA EPDM EF Green White -20ºC +110ºC Nourishing products Food White EPDM FDA EPDM DVGW (ACS, WRAS, KTW, W270) EPDM EB - -20ºC +95ºC Nourishing products EPDM EW Orange -20ºC +95ºC EPDM KP EPDM EK - -20ºC +130ºC Nitrile NBR N Blue -10ºC +90ºC Water / Sea water Weak acids and basis Water / Sea water Weak acids and basis Mineral or vegetables Oils and greases Food White NBR FDA NBR NB Blue -10ºC +90ºC Nourishing products Nitrile Carboxylic Nitrile Hydrogenated NBR NC Blue Yellow -10ºC +90ºC NBR NH Blue Red -10ºC +90ºC Mineral or vegetables Oils and greases Abrasives Mineral or vegetables Oils and greases and gases with SH2 (Biogas) Flucast AB/P - AP Red -10ºC + 70ºC Abrasive powdered products Flucast AB/E - AE Red Yellow -20ºC + 95ºC Flucast AB/N - AN Brow -10ºC + 100ºC Silicone MVQ S - -60ºC +200ºC Oxygenated solvents Ketones Esters with abrasion Mineral or vegetables Oils and greases Abrasives. Air and Hot water without steam. High and Low temperatures Food Silicone MVQ SA ºC +200ºC Nourishing and milky products Steam Silicone MVQ SV Red White -60ºC +140ºC Low pressure steam water Viton FPM V Yellow -15ºC +210ºC Acids / High temperature Viton Biodiesel FPM VB Yellow Orange Orange -5ºC +210ºC Biodiesel / Acids / Steam water Viton GF Gasoline FPM VF Yellow Green -5ºC +210ºC Oxygenated Gasoline Hypalon CSM H Green Green -25ºC +125ºC Epichlorhydrine ECO EP - -40ºC +125ºC Neoprene CR NP White -25ºC + 80ºC Butyl IIR B Violet -10ºC + 95ºC Water / Diluted bases Diluted non oxidation acids Brine systems, low temperature and resistance to gas, oil and fuel Sea water. Moderate resistance to oils and greases Low Permeability to inert gases: Nitrogen, Air, Oxygen Note: Temperatures and fields of application of the seats are approximate. Temperatures and fluid resistance have been supplied from rubber suppliers, for predetermined conditions. FlowCon IVC does not accept any liability of damages caused by bad interpretation or use in the information included in this table. Work temperatures are calculated in static conditions and do not involve the correct service of the butterfly valve.
4 Seat materials. Properties ATTRIBUTES AND BEHAVIOUR OF THE ELASTOMERS FIVC CODE E HT N AP AE S V H NP B A Static mechanical properties Dynamic mechanical properties Age strength due to: Strength against Tension B B B MB B M S B MB S MB Tearing B B B MB MB S S S MB B B Abrasion B B B E E S B B B B MB Permanent compression deformation B B B B B B B M B S B Resilience S S S MB S B D M B S B Bending MB MB B MB MB S B B MB B B Air. Oxidation. E E S B E MB E E MB MB E Light. Sun MB MB M B MB E MB E MB MB E Open air. Ozone E E B S E D MB E E MB E Heat MB E B S MB E E B S S E Cold N M S MB B MB M MB MB S D Flame penetration N N N N N S MB MB MB N MB Water absorption MB MB B MB MB E MB MB B MB E Behaviour and strength against different fluids Mineral Oil, petroleum products D D MB N N D E S S D MB Aliphatic hydrocarbon solvents N N MB N N N E B D N B Aromatic hydrocarbon solvents M M S N N N E D D N N Oxygenated solvents ketones and esters MB MB N S MB D N S B MB N Chlorinated solvents N N M N N N B N D N D Water, diluted non oxidising xidating acids, diluted basis E E B B E B E MB B B E Gas resistance D D B M D N B S S E E Strong acids B B M N B M MB B M D E Oxidising strong acid M M N N M N B S N N E Suitability Grades E = Excellent M = Mediocre MB = Very good D = Weak B = Good N = Not Satisfactory S = Sufficient
5 Shaft and bushings materials Shaft Material Designation Stainless Steel AISI 420 * Stainless Steel AISI 316 Stainless Steel AISI 316 L Duplex Super Duplex Alloy Nickel-Copper MONEL K 500 Alloy Nickel-Copper QAL-10 Cu Al10 Fe Ni S-C Alloy Nickel-Chromium-Molybdenum INCONEL 625 * Standard Note: Contact our technical department for other materials.
6 Coating and surface treatments RESICOAT RESICOAT HALAR Installations for surface treatment and coating Coating Thickness Properties / Applications Remarks Epoxy Resicoat RT 9000 R4 Halar (Fluorine Resin) Rilsan Cataphoresis Ebonite Special Applications Protection against corrosion Very Good heat resistance (tested at 90ºC with excellent results). Excellent corrosion and temperature (150ºC) resistance. High resistance to organic acids, salt, bases, solvents e hydrocarbons High waste resistance, abrasion and impacts. Protection against sea water Protection against aggressive atmospheres Other colors: RAL 5005/5015/5021/1004/ / 5015/5021/1004/9005 KTW: Water approval (Germany) WRC: Water approval (U.K.) KIWA: Water approval (Holland) Several lawyers, Polyurethanes, Primer lawyers etc. ** Standard Body RAL ** Standard Disc RAL Surface treatments Properties / Applications Special cleaning Properties / Applications Polished Mirror Pharmaceutical industry Food Industry Labs Free Coating installations Automobile industry Chrome Protection against aggressive atmospheres Oil and Grease Free Oxygen transport Note: Contact our technical department for other materials.
7 Pressure drop Disc opening angle PRESSURE DROP IN kg/cm2 FLOW IN m 3 /h PRESSURE DROP IN kg/cm2 LIQUIDS GAS VELOCITY EN m/s Note: Conditions for liquids, density = 1 and temperature 20ºC
8 Flow coefficient Flow coefficient kv in m 3 /h depending on angle of opening the disc DN 90º 80º 70º 60º 50º 40º 30º 25º 25/
9 General information Operation torques Operation torque in nm for closing the valve depending of the differential pressure ΔP DN 3 bar 6 bar 10 bar 16 bar 25/ In order to determinate torques for standard valves follow this criteria: DN ΔP = 16 Kg/cm 2 DN ΔP = 10 Kg/cm 2 Note: These torques are for valves assembled with butterfly and EPDM standard seat (water 20ºC and optimum assembling conditions). For others seats, please get in contact with our technical department, because torques could be different as well.
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