DR Grade Material & Beyond
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1 Iranian Iron and Steel Conference September 2015 Kish Island- Iran DR Grade Material & Beyond By: Keyvan Jafari Tehrani Member of the Board & Head of Int l Affairs 1
2 Contents Introduction Iron Ore Pellet, Issues and Solutions Concentrate and Pellet Balance Iron Ore to DRI Sustainable Value Chain Market, Price and new Projects Iran Iron Ore & its Effect on GCC Region Supply Conclusion 2
3 Introduction Iran s Mining Contribution in Economy Iron Ore Reserve Iron Ore Production Iron Ore Export Steel Comprehensive Plan Iron Ore Role in Steel Comprehensive Plan 3
4 Iran s Mining Contribution in Economy Figure1: Mining Contribution in Economy (Source: ICMM, 2014) 4
5 Iron Ore Reserve (Mts) Iron ore reserve (Mts) Country Figure2: Iron Ore Reserves (Source: USGS, IMIDRO, 2015) 5
6 Iran Iron Ore Production 3500 Iron ore production (Mts) Iran World Year Figure3: Iran and World Iron Production (Source: USGS, 2015) 6
7 Iron Ore Export Export (Mts) Figure4: Iran Iron Ore Export, (Source: USGS, 2015) 7
8 Iron Ore Exporters Worldwide Table 1: First 15 iron ore exporter Source: International Steel Statistics Bureau,2014) ( Country, year Australia Brazil South Africa Canada Ukraine Russia Sweden Iran Indonesia India Others Total of first 15 country
9 Steel Comprehensive Plan Producing 55 Mts steel by Steel production (Mts) Year Figure5: Steel comprehensive plan (Source: report of Steel comprehensive plan, 2014 ) 9
10 Steel Comprehensive plan Steel (Mts) Domestic consumption Export Total Steel plan Figure6: Steel Comprehensive Plan (Source: report of Steel comprehensive plan, 2015 ) 10
11 Iron Ore Role in Steel Comprehensive Plan Iron Ore Concentrate Pellet DRI Steel Needed product (Mts) Iron Ore Concentrate Pellet DRI Steel Figure7: Steel comprehensive plan (Source: report of Steel comprehensive plan, 2014 ) 11
12 Where is the problem? 12
13 Iron Ore Pellet Issues The production of 55 Million Tons steel needs 92 Million Tons of pellet. The nominal capacity of Iran pellet is 22 Million Tons. 32 plans with the capacity of 72 Million Tons have announced. Around 31 % of the AM plan have more than 40% physical progress. To produce 92 Million Tons of pellet, almost 90 Million Tons concentrate is required. Also 159 Million Tons iron ore is needed to complete the value chain. 13
14 Iron Ore Pellet Issues Mining Inadequate exploration data Shallow exploration Uncertain mining parameters High production cost Lack of brand new high Tech equipment Market & Economy Price Fluctuation Market Monopoly Insufficient investment Government Policy Mining laws Taxes Royalty Infrastructures Environmental restrictions Figure8: Iron mining problem classification 14
15 Iron Ore Pellet, Issues and Solutions Production (Mts) Figure9: pellet and concentrate production plan (Source: report of Steel comprehensive plan, 2014 ) 15
16 Iron Ore Pellet Solutions Planning for exploration Investment in mining exploration and concentration Horizontal integration Site selection and location allocation for concentrate manufactory based on mine location, steel factory location, infrastructure and cost. 16
17 Iron Ore to DRI Sustainable Value Chain Step 1 Exploration Finding new potential & ore reserve, environmental impact assessment, feasibility study. Step 2 Extraction Mine design and planning, opening, production. Step 3 Mine Beneficiation Iron ore concentrate production. Step 4 Pellet, DRI and end-product. Figure10: iron ore sustainable value chain 17
18 Midrex Processing Process Concentrate production Raw Material Iron Ore Fines Enter Grade Recovery Product Final Grade 55 % 75 % Concentrate 68% Pellet production Concentrate 68 % 99 % Pellet 67.5% DR production Pellet 67.5 % 67% DR 90% Steel production Sponge Iron 90 % 90% steel 99% Table 2 (Source: IROPEX, Kosha Madan) 18
19 Midrex Economical Parameters process Total Input Cost (USD) Cost of process (USD) Total Product Cost (USD) Selling Price (USD) Added Value (USD) Concentrate production Pellet production Sponge Iron Production Steel production Table 3 (Source: IROPEX, Kosha Madan) 19
20 Added Value in Midrex 270 added value (%) concentrate production pellet production DRI production steel production Figure11 (Source: IROPEX, Kosha Madan) 20
21 Iron Ore Price Fluctuation Figure12: iron ore price (Source: InfoMine.com, 2015) 22
22 Reason of Price Decrement Metal price fluctuation is a periodical manner China policy: high amount of steel supply Big companies: low cost of production and high productivity 23
23 Challenges of Price Decrement Mine closure: a lot of small scale mines in Iran were closed due to economical reasons. Infeasibility of Projects Many new projects have been canceled. Reduction in mining production and delay in value chain 24
24 Solutions 1. Government strategy to protect companies during market crisis. 2. Proper market study and research 3. Mine production and cost compatibly during market fluctuation. 25
25 Iran and GCC region 1. According to GCC countries planning, huge investments to be taken to increase the steel capacity and reciprocally iron ore demand will be increased too. 2. Positive vision proves that both steel & iron ore growth are secured. (source: Gulf Cooperation Council (GCC) steel market outlook report) 26
26 Iran and GCC Region Iran strategic location 1. Access to international water 2. Strategic location of ports in Persian Gulf 1. High iron ore reserve 2. Distance wise of Iran to GCC countries. Figure11: Iran and GCC region map 27
27 Conclusion Iran has a great role in mining of region Private sectors either Iranian or Foreigners have a great opportunity to take a part in steel comprehensive plan The current unbalance between concentrate and pellet production needs investment mainly in iron ore mining and infrastructure. This situation make a suitable ground for foreigners playing. 28
28 Welcome you on board and thank you for your kind attention For Web site:
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