Repair Application Procedures

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1 Repair Application Procedures ICRI adopted a revised mission in 2004, which is: to be a leading resource for education and information to improve the quality of repair, restoration, and protection of concrete and other structures. Part of being the leading resource is to know what information other organizations have developed on the topic of concrete repair and whether to make this information available to our members. In this spirit of cooperation, ICRI has been publishing Repair Application Procedures (RAP) Bulletins, developed by the American Concrete Institute (ACI). We published the first two in 2004, two more in 2005, and will continue to publish them periodically. These bulletins are how-to documents for commonly used concrete repairs. ACI is allowing ICRI to publish them in the CRB, as they are of great benefit to our members. These documents are also available, free of charge, on ACI s website: Each bulletin gives a concise description of the repair method, including the purpose of the repair, when it should be used, needed surface preparation, material and equipment selection, and safety considerations. Step-by-step procedures are also included to help repair technicians do their jobs correctly. These bulletins are useful reference documents for facility owners, design professionals, and concrete repair contractors. Users are encouraged to tear out these pages for handy reference or, if you prefer, download these documents from ACI s website, make copies for distribution to your field personnel, and file them for future reference. Surface Repair Using Form-and-Pump Techniques Reported by ACI Committee E 706 Brian F. Keane, * Chair J. Christopher Ball Floyd E. Dimmick, Sr. Peter H. Emmons **** Timothy R. W. Gillespie H. Peter Golter Bob Joyce Kenneth M. Lozen John S. Lund Richard Montani ** Jay H. Paul George I. Taylor Patrick M. Watson *** David W. Whitmore * Primary author of RAP Bulletin No. 1 ** Primary author of RAP Bulletin No. 2 *** Primary author of RAP Bulletin No. 3 **** Primary author of RAP Bulletin Nos. 4 and 5 The committee would like to thank Brandon Emmons for his illustrations in these bulletins. 20 Concrete Repair Bulletin SEPTEMBER/OCTOBER 2006

2 FIELD GUIDE TO CONCRETE REPAIR APPLICATION PROCEDURES by Peter H. Emmons SEPTEMBER/OCTOBER 2006 Concrete Repair Bulletin 21

3 Introduction What is the purpose of this repair? When do I use this technique? How do I prepare the surface? 22 Concrete Repair Bulletin SEPTEMBER/OCTOBER 2006

4 How do I select the proper repair material? What equipment do I need? SEPTEMBER/OCTOBER 2006 Concrete Repair Bulletin 23

5 What are the safety considerations? 24 Concrete Repair Bulletin SEPTEMBER/OCTOBER 2006

6 Preconstruction meeting and trial repair Repair procedure SEPTEMBER/OCTOBER 2006 Concrete Repair Bulletin 25

7 How do I check the repairs? Sources for additional information It is the responsibility of the user of this document to establish health and safety practices appropriate to the specific circumstances involved with its use. ACI does not make any representations with regard to health and safety issues and the use of this document. The user must determine the applicability of all regulatory limitations before applying the document and must comply with all applicable laws and regulations, including but not limited to, United States Occupational Safety and Health Administration (OSHA) health and safety standards. Structural Disclaimer This document is intended as a voluntary field guide for the Owner, design professional, and concrete repair contractor. It is not intended to relieve the user of this guide of responsibility for a proper condition assessment and structural evaluation of existing conditions, and for the specification of concrete repair methods, materials, or practices by an experienced engineer/designer. ACI Repair Application Procedure 5. Copyright 2003, American Concrete Institute. All rights reserved including rights of reproduction and use in any form or by any means, including the making of copies by any photo process, or by electronic or mechanical device, printed, written, or oral, or recording for sound or visual reproduction or for use in any knowledge retrieval system or device, unless permission in writing is obtained from the copyright proprietors. Printed in the United States of America. The Institute is not responsible for the statements or opinions in its publications. Institute publications are not able nor intended to supplant individual training, responsibility or judgment of the user, or the supplier of the information provided. 26 Concrete Repair Bulletin SEPTEMBER/OCTOBER 2006

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