Interpon D1000. Interpon D2000. Interpon D3000. Environmental Product Declaration. APPROVAL DATE 06/04/2015 Validity 3 years

Transcription

1 CPC CODE 3511 Paint and varnishes APPROVAL DATE 06/04/2015 Validity 3 years REGISTRATION NUMBER S-P Interpon D1000 Interpon D2000 Interpon D3000 Environmental Product Declaration

2 Description This document is a Environmental Product Declaration (EPD). This EPD is an externally verified document that reports environmental data of products based on life cycle assessment (LCA) and other relevant information and in accordance with the international standard ISO (Type III Environmental Declarations). This EPD contains information for three Interpon D powder products produced in six plants world wide. This EPD was prepared by AkzoNobel and was externally verified by Lars-Gunnar Lindfors (see page 19) Further, this document is in compliance with: The International EPD General Program Instructions, ver of 18/09/2013. PCR 2014:10 UN CPC 3511: Paint and varnishes and related products; ver /04/2014 ISO 14040/14044 on Life Cycle Assessments 2

3 1. The company AKZONOBEL AkzoNobel is a leading global paints and coatings company and a major producer of specialty chemicals. AkzoNobel Powder Coatings is a world leader in powder coatings. It offers effective coatings solutions for a wide range of applications, including furniture, automotive, functional, IT, appliance, the architectural market and general industry. It is a portfolio of strong brands, including Interpon and Resicoat. Over the past decade, AkzoNobel has built a very strong foundation for sustainability and is recognized as a leader in its industry, as demonstrated by a consistently high position on the Dow Jones Sustainability Index (DJSI). AkzoNobel is also signatory in several initiative such as the United Nations Global Compact, which reinforces the commitment to sustainability. Achieving longer term business success for AkzoNobel and its business partners relies on the ability to get the greatest positive impact out of products and services, from the fewest resources possible along the value chain. Further information on 3

4 2. The product and the process The Interpon D1000, D2000 and D3000 coatings are produced in: Nashville, US Sunshine, Australia Bao An, China Como, Italy Felling, UK Izmir, Turkey The state of the art technology used for producing industrial powder coatings consists of several distinct stages, namely: Weighing, premixing and size reduction of raw materials Extrusion of pre-mix, cooling and crushing of the extrudate into chips Micronising the chips into the final powder Post mixing, packaging and storage The products are usually packed in a cartoon box with a plastic liner. The weight of product in one box is up to 25 kg. Additionaly, the following processes are included in the downstream (use) phase: Pre-treatment of the aluminium substrate, using the chromium process. Coating of the substrate and cuirng All of the AkzoNobel Powder Coatings manufacturing sites have achieved ISO standards. 4

5 3.1 Interpon D1000, D2000, D3000 products Functional characteristics and Chemical content Interpon D1000 These coatings are especially designed for the architectural and construction industry, and have been proven over a 40 year lifespan. They are mainly used on aluminium, but can be used anywhere that attractive, durable colors are required including on galvanized steel, or with a suitable primer on mild steel. They have standard exterior durability, meaning excellent color and gloss retention after 12 months Florida testing. Available in almost an unlimited range of colors and effects, these powders meet the requirements of global entry-level standards such as AAM2603, BS6496, BS EN 12206, and specific ranges have approvals from Qualicoat and GSB. Interpon D2000 Interpon D2000 is a series of high durability powder coatings specifically formulated for use on prestigious architectural projects on components requiring a long lifespan without maintenance. The most common substrate is aluminium profiles. Conforming with the performance requirements of the AAMA2604 specification, specific ranges have higher level approvals from Qualicoat and GSB. Interpon D2000 gives superior durability and color retention. Interpon D2000 powders are available in a wide color range including metallic effects, but less colors than Interpon D1000 series because some bright colors might fade during the life of the coating and so are not offered. Interpon D3000 For the toughest environments and the perfect long-lasting finish, Interpon D3000 is the answer. Liquid PVDF coatings have been the standard for many years. But our Interpon D3000 represents a greener, cleaner alternative with the same outstanding weather resistance. Interpon D3000 is proven. That is why it has been used on many landmark buildings of the past 10 years, including Bond Street in London and several towers of the King Abdullah Financial District in Saudi Arabia. Interpon D3000 is a series of hyperdurable coatings, meeting the demanding requirements of standards such as AAM2605, and holding Qualicoat Class 3 and GSB Premium approvals where applicable. 5

6 3.2 Content of chemical substances The table below specifies the hazard statements according to Regulation (EC) No 1272/2008 of hazardous ingredients in the powder coatings of this EPD. Powder ingredient H-phrase Explaination (category) ε-caprolactam* H302, H332, H315, H319, H335 Acute toxicity 4 oral, Acute toxicity 4 inhalation, Skin irritant 2, Eye irritant 2, STOT SE 3 (respiratory tract irritant) Tinuvin 144* H302, H372, H410 Acute Tox. 4 (oral) STOT RE (Lymph nodes) 1 Aquatic Chronic 1 * Does not contribute to classification of the end product 6

7 4. Environmental performance LCA The Environmental performance was calculated using LCA (life cycle analysis). All major steps from the extraction of natural resources until the final disposal of the product are included in the environmental performance of the manufacturing phase (cradle-to-grave). This study was conducted following the product category rules (PCR) published by the International EPD system: CPC Paints and varnishes and related products. Site-specific data has been retrieved for the year of For some of the raw materials, generic data has been used according to the suggested sources in the PCR. Powder coating production yields no commercial by-products. Thus, there is no need for allocation in this specific process. Upstream Core Downstream FUNCTIONAL UNIT The environmental performance of the Interpon D powder coatings refers to 1 m 2 of painted aluminium surface. This amounts to 0,225 kg coating/m 2. Raw Material extraction and production Primary Packaging Production transport transport Paint manufacturing process SYSTEM BOUNDARIES The environmental performance of the Interpon D powder coatings is constituted of three life cycle phases: upstream, core and downstream. Secondary Packaging Production Auxiliaries production transport transport Packaging Process Equipment Cleaning Paint Distribution Paint Use transport Paint and packaging End of life 7

8 5. End-of-Life scenarios Different scenarios have been assumed for the downstream part of the lifecycle. In the baseline scenario, all waste except packaging waste is landfilled, while the packaging is recycled. The paint itself is assumed to be incinerated at the end of its useful life. In the alternative scenario, both the packaging waste and the paint itself is incinerated*. Waste Baseline Alternative Product waste Landfill Landfill Packaging waste Recycling Recycling Other production waste Landfill Landfill Used packaging Recycling Incineration Used paint Incineration Incineration *For incineration the emission factor is 0,195 kg CO2-eq./kg powder. 8

9 6. Characterization Factors for Results In accordance to the International EPD system programme instructions, the following characterization factors were used: Impact category (Unit) Characterization factors Original reference(s) Examples Acidification potential (kg SO2e) AP, CML 2001 non-baseline, Version: April Hauschild & Wenzel (1998) 1 kg ammonia = 1,88 kg SO2e 1 kg nitrogen dioxide = 0,7 kg SO2e Eutrophication potential (kg PO43-e) EP, CML 2001 baseline Version: April Heijungs et al. (1992) 1 kg COD (to freshwater) = 0,022 kg kg PO43-e 1 kg ammonia = 0,35 kg kg PO43-e Global warming potential (kg CO2e) GWP100, CML 2001 baseline Version: April IPCC (2007) 1 kg carbon dioxide = 1 kg CO2e 1 kg methane = 25 kg CO2e Photochemical oxidant creation potential (kg C2H4e) POCP (high NOx), CML 2001 baseline Version: April Jenkin & Hayman (1999), Derwent et al. (1998) 1 kg carbon monoxide = 0,027 kg C2H4e 1 kg ethane = 0,123 kg C2H4e The General programme instruction rules sets certain environmental indicators to be reported in this EPD; besides from these required indicators the following environmental indicators are also reported in this EPD: Air emissions: CO2 (fossil), SO2, CH4 (fossil), NOx, VOC and NMVOC (Non-Methane Volatile Organic Compounds). Human toxicity (cancer and non-cancer) and Ecotoxicity calculated using the USEtox model. 9

10 7.1 Results Interpon D1000 NON RENEWABLE RESOURCES ENERGY RESOURCES MATERIAL RESOURCES Oil 156,2 3,6 52,8 212,6 Hard Coal 74,5 51,2 638,0 763,6 Lignite 54,9 84,4 261,1 400,4 Natural Gas 168,0 34,6 559,1 761,8 Natural aggregate 59,59 5,69 61,69 126,97 Sodium Chloride 53,07 0,04 21,31 74,42 Barium Sulphate 50,86 0,05 0,73 51,63 Titanium dioxide 31,53 0,00 0,00 31,53 Inert rock 21,66 0,11 0,38 22,16 Limestone 20,17 2,79 38,41 61,37 Other 9,28 2,06 39,31 50,65 ENERGY RESOURCES Uranium 0,003 0,000 0,019 0,022 RENEWABLE RESOURCES ENERGY RESOURCES Biomass 3,08 0,22 3,27 6,57 10

11 7.1 Results Interpon D1000 WATER CONSUMPTION* Water (liters) 35,4 10,9 83,3 129,6 ENVIRONMENTAL IMPACTS UPSTREAM CORE FU: 1 m 2 DOWNSTREAM TOTAL Global Warming Potential (kg CO 2 -eq.) 0,88 0,24 2,72 2,71 3,84 3,83 Acidification Potential (kg SO 2 -eq.) 3,50E-03 3,85E-04 5,38E-03 5,36E-03 9,26E-03 9,24E-03 Photochemical Ozone Creation Potential (kg Ethene-eq.) 5,58E-04 3,09E-05 4,58E-04 4,56E-04 1,05E-03 1,04E-03 Eutrophication Potential (kg Phosphate-eq.) 9,98E-04 9,57E-04 5,15E-03 5,14E-03 7,10E-03 7,09E-03 WASTE Hazardous 0,02 0,77 15,75 16,54 Non-hazardous 49,8 8,84 13,28 71,92 * Water consumption excludes water known to be used for energy turbines. 11

12 7.1 Results Interpon D1000 TOXICITY FU: 1 m 2 UPSTREAM CORE DOWNSTREAM TOTAL Ecotoxicity (CTUeco) Human toxicity, cancer (CTUh) 0,61 2,41 19,16 19,12 22,19 22,15 2,22E-08 1,89E-08 9,85E-07 9,85E-07 1,03E-06 1,03E-06 Human toxicity, non-cancer (CTUh) 8,77E-08 9,58E-08 3,76E-07 3,74E-07 5,59E-07 5,57E-07 AIR EMISSIONs FU: 1 m 2 UPSTREAM CORE DOWNSTREAM TOTAL Fossil CO 2 (kg) 0,67 0,24 2,61 2,60 3,51 3,51 SO 2 (kg) 2,20E-03 1,81E-04 2,84E-03 2,84E-03 5,22E-03 5,21E-03 CH 4 (kg) 2,96E-03 2,23E-04 3,33E-03 3,32E-03 6,51E-03 6,49E-03 NO x (kg) 1,54E-03 3,05E-04 3,53E-03 3,52E-03 5,38E-03 5,37E-03 VOC (kg) 1,10E-02 2,29E-04 4,22E-03 4,20E-03 1,55E-02 1,54E-02 NMVOC (kg) 1,38E-03 2,85E-05 5,27E-04 5,24E-04 1,93E-03 1,93E-03 Biogenic CO 2 (kg) 1,86E-02 3,04E-04 2,19E-02 0,02 4,08E-02 0,04 CO (kg) 1,38E-03 7,18E-05 9,25E-04 9,13E-04 2,38E-03 2,37E-03 12

13 7.2 Results Interpon D2000 NON RENEWABLE RESOURCES ENERGY RESOURCES MATERIAL RESOURCES Oil 161,7 20,4 52,8 235,0 Hard Coal 70,1 71,3 638,0 779,4 Lignite 64,5 30,3 261,1 355,9 Natural Gas 182,6 23,9 559,1 765,7 Inert rock 150,5 0,6 0,4 151,5 Natural aggregate 58,3 7,3 61,7 127,3 Sodium Chloride 66,8 0,1 21,3 88,2 Limestone 28,4 3,1 38,4 69,8 Titanium dioxide 43,8 0,0 0,0 43,8 Other 24,2 4,5 40,0 68,8 ENERGY RESOURCES Uranium 0,003 0,000 0,019 0,022 RENEWABLE RESOURCES ENERGY RESOURCES Biomass 3,11 0,29 3,27 6,67 13

14 7.2 Results Interpon D2000 WATER CONSUMPTION* Water (liters) 91,4 26,9 83,3 201,6 ENVIRONMENTAL IMPACTS UPSTREAM CORE FU: 1 m 2 DOWNSTREAM TOTAL Global Warming Potential (kg CO 2 -eq.) 0,94 0,26 2,72 2,71 3,92 3,91 Acidification Potential (kg SO 2 -eq.) 3,79E-03 6,06E-04 5,38E-03 5,36E-03 9,77E-03 9,75E-03 Photochemical Ozone Creation Potential (kg Ethene-eq.) 5,68E-04 5,25E-05 4,58E-04 4,56E-04 1,08E-03 1,08E-03 Eutrophication Potential (kg Phosphate-eq.) 9,87E-04 7,05E-04 5,15E-03 5,14E-03 6,84E-03 6,83E-03 WASTE Hazardous 0,06 0,88 15,75 16,69 Non-hazardous 152,0 10,13 13,28 175,41 * Water consumption excludes water known to be used for energy turbines. 14

15 7.2 Results Interpon D2000 TOXICITY FU: 1 m 2 UPSTREAM CORE Ecotoxicity (CTUeco) Human toxicity, cancer (CTUh) DOWNSTREAM TOTAL 0,85 2,03 19,16 19,12 22,04 22,00 4,78E-08 1,33E-08 9,85E-07 9,85E-07 1,05E-06 1,05E-06 Human toxicity, non-cancer (CTUh) 9,93E-08 8,74E-08 3,76E-07 3,74E-07 5,62E-07 5,6E-07 AIR EMISSIONs FU: 1 m 2 UPSTREAM CORE DOWNSTREAM TOTAL Fossil CO 2 (kg) 0,73 0,25 2,61 2,60 3,59 3,59 SO 2 (kg) 2,40E-03 2,75E-04 2,84E-03 2,84E-03 5,52E-03 5,51E-03 CH 4 (kg) 3,05E-03 3,00E-04 3,33E-03 3,32E-03 6,68E-03 6,67E-03 NO x (kg) 1,65E-03 5,10E-04 3,53E-03 3,52E-03 5,69E-03 5,68E-03 VOC (kg) 1,06E-02 4,59E-04 4,22E-03 4,20E-03 1,53E-02 1,53E-02 NMVOC (kg) 1,33E-03 5,70E-05 5,26E-04 5,23E-04 1,91E-03 1,91E-03 Biogenic CO 2 (kg) 2,35E-02 8,10E-04 2,19E-02 0,02 4,62E-02 0,05 CO (kg) 1,36E-03 9,91E-05 9,25E-04 9,13E-04 2,38E-03 2,37E-03 15

16 7.3 Results Interpon D3000 NON RENEWABLE RESOURCES ENERGY RESOURCES MATERIAL RESOURCES Oil 163,8 9,2 52,4 225,4 Hard Coal 153,6 118,1 638,0 909,7 Lignite 205,2 65,6 261,1 531,8 Natural Gas 462,9 61,0 559,1 1083,0 Inert rock 2864,7 0,8 0,3 2865,8 Sodium Chloride 298,7 0,1 21,3 320,0 Fluorspar 216,3 0,0 8,0 224,3 Other 425,2 14,8 132,1 572,1 ENERGY RESOURCES Uranium 0,007 0,002 0,019 0,028 RENEWABLE RESOURCES ENERGY RESOURCES Biomass 3,52 0,39 3,27 7,18 16

17 7.3 Results Interpon D3000 WATER CONSUMPTION* Water (liters) 1491,1* 21,8 83,2 1596,1** ENVIRONMENTAL IMPACTS UPSTREAM CORE FU: 1 m 2 Global Warming Potential (kg CO 2 -eq.) Acidification Potential (kg SO 2 -eq.) Photochemical Ozone Creation Potential (kg Ethene-eq.) Eutrophication Potential (kg Phosphate-eq.) DOWNSTREAM TOTAL 1,97 0,41 2,72 2,71 5,09 5,08 8,53E-03 7,63E-04 5,37E-03 5,35E-03 1,47E-02 1,46E-02 8,00E-04 6,19E-05 4,57E-04 4,55E-04 1,32E-03 1,32E-03 1,02E-03 1,13E-03 5,15E-03 5,14E-03 7,30E-03 7,29E-03 WASTE Hazardous 0,85 0,84 15,75 17,44 Non-hazardous 2860* 9,61 13, ,9** ** One raw material (PFTE) has a large amount of water use and waste as overburden. * Water consumption excludes water known to be used for energy turbines. 17

18 7.3 Results Interpon D3000 TOXICITY FU: 1 m 2 UPSTREAM CORE DOWNSTREAM TOTAL Ecotoxicity (CTUeco) Human toxicity, cancer (CTUh) 0,75 2,81 19,16 19,12 22,72 22,68 2,16E-08 2,33E-08 9,85E-07 9,85E-07 1,03E-06 1,03E-06 Human toxicity, non-cancer (CTUh) 1,11E-07 1,15E-07 3,75E-07 3,73E-07 6,01E-07 5,99E-07 AIR EMISSIONs FU: 1 m 2 UPSTREAM CORE DOWNSTREAM TOTAL Fossil CO 2 (kg) 1,79 0,39 2,61 2,60 4,79 4,79 SO 2 (kg) 5,30E-03 3,45E-04 2,84E-03 2,84E-03 8,49E-03 8,48E-03 CH 4 (kg) 5,03E-03 4,46E-04 3,33E-03 3,31E-03 8,81E-03 8,79E-03 NO x (kg) 3,45E-03 6,36E-04 3,52E-03 3,51E-03 7,60E-03 7,59E-03 VOC (kg) 9,51E-03 4,77E-04 4,21E-03 4,19E-03 1,42E-02 1,42E-02 NMVOC (kg) 1,19E-03 5,95E-05 5,25E-04 5,22E-04 1,77E-03 1,77E-03 Biogenic CO 2 (kg) 0,13 0,00 0,02 0,02 0,15 0,15 CO (kg) 1,43E-03 1,33E-04 9,22E-04 9,10E-04 2,48E-03 2,47E-03 18

19 8. Verification information Verification Product Category Rules (PCR) review was conducted by: The Technical Committee of the International EPD System. Chair : Massimo Marino Contact via info@environdec.com. Independent verification of the declaration and data, according to ISO 14025:2006: EPD verification Third party verifier: Lars-Gunnar Lindfors lars-gunnar.lindfors@ivl.se IVL Swedish Environmental Research Institute Accredited or approved by: The International EPD System 19

20 9. Additional information REFERENCES International EPD Consortium, General Programme Instructions (EPD), ver of 18/09/2013; PCR 2014:10 UN CPC 3511: Paint and varnishes and related products; ver /04/2014 Methodology report Interpon D Products. CONTACT US For product/health and Safety data sheets please visit our website For more information or technical advice please contact Russell Deane T EPD is provided by AkzoNobel Sustainability Bohus, Sweden This declaration is publicly available on: 20