IMMA GLOBAL QUARRY & MINING EQUIPMENT

Transcription

1 IMMA GLOBAL QUARRY & MINING EQUIPMENT IMMA CRUSHING AND SCREENING LINE IMMA has a wide range of crushing line consists of jaw and impact crushers as primary, secondary and tertiary purposes. In addition to screen, conveyor belts, washers, rock drill, etc. The following table describes typical uses of commonly used crushers. Under the lights of current mining and crushing/screening technology, IMMA has a range of following machinery and systems to be a complete solution supplier, from medium to hardest stones with a starting 120 tph capacity: Machinery Model Description Purpose Jaw Crusher JK-xxx Single Toggle Jaw Crusher Models: Primary Crushing Impact Crusher PDK-xxx Vertical Impact Crusher Models: Primary Crushing Impact Crusher HDK-xxxx Horizontal Impact Crusher Models: Secondary Crushing Impact Crusher DK-xxxx Horizontal Impact Crusher Models: Secondary Crushing Impact Crusher MTS-220 Rotary Impact Crusher Tertiary Crushing Vibrating Screen 2TE-xxxx Screen with 2 Decks Vibrating Screen Vibrating Screen 3TE-xxxx Screen with 3 Decks Various Sizes from 1200mm x 4000 to Vibrating Screen 4TE-xxxx Screen with 4 Decks 2400mm x 6000mm Vibrating Screen 5TE-xxxx Screen with 5 Decks Conveyor Belt CE-xx Conveyor Belts With Customized Lengths W: mm IMMA JAW CRUSHERS The jaw crusher squeezes rock between two ridged surfaces (jaws/toggle) which taper to form a funnel. In most designs one jaw is fixed while the other oscillates at a rate of somewhere around 3 times a second. Pieces of rock that are larger than the opening at the bottom of the jaw lodge between the two metal plates of the jaw, and the motion of the oscillating jaw against the fixed jaw continues to pound the lodged pieces until they are broken into pieces small enough to drop through the opening at the bottom. IMMA Jaw Crusher consists of a set of vertical jaws, one jaw being fixed and the other being moved back and forth relative to it by a pitman mechanism. IMMA manufactures single toggle jaw crushers, are constructed of heavy duty fabricated plate frames with reinforcing ribs throughout. The crusher s components are of high strength design to accept high horsepower draw. Austenitic manganese steel is used for both fixed and movable jaw faces. Heavy flywheels allow crushing peaks on tough materials Single toggle jaw crushers may feature hydraulic toggle adjusting mechanisms. The main features of IMMA Jaw Crushers are as follows: Page 1 of 7

2 Single toggle jaw crushers Hydraulic toggle adjustment mechanism Various feeding sizes AC Motor powered with 1450 rpm Austenitic steel jaws and abrasion plates Heavy duty steel abrasion alloys made of %16-18 Mn + % 2,2 Cr Abrasion materials hardness > 450 HB Pitman is made of GG 45 steel casting Rotating mile made of Cr-Ni-Mo forging steel Heavy duty bearings made of SKF or FAG brand Automatic greaser Hydraulic jaw adjustment mechanism Heat tempered welded main construction to avoid main frame resistance Including motor and primary group stable chassis Primary group main chassis including bunker, feeder, screws and welded points are build as a single construction and needs to be fixed to the concrete basement. MODELS : JK-60 JK-90 JK-110 JK-140 Purpose: Primary Primary Primary Primary Size (mm): 600 x x x x 1100 Motor Power (kw): Question & Answer for IMMA s JAW CRUSHERS: Q: Why is it preferred austenitic steel for IMMA Crushers? A: Austenitic steel is a special manufactured steel to increases the hardness value of yield and tensile strength of ordinary. That reasons a stronger crusher with an optimum beneficiary of life-time. Despite the ordinary ones, austetinic steels crush much more easier and helps to save time, energy, capacity lacks, break downs, etc. Q: Why IMMA prefers 16-18% Mn & 2,2% Cr Steel? A: Manganese (Mn) allows steel to increase abrasion strength against impact and friction strength. The austenitic steel with various Mn percentage helps various advantages on both strength properties. As per IMMA's huge experience, the optimum ratio is determined as 16-18% of Mn with 2,2% Cr steel with an austeniton process is what can be relied where impact, friction, crashing, etc. mechanical effects faced. Thus means the two main properties as Material %16-18 Mn %12-14 Mn %11-14 Mn Austeic Steel Properties yield and tensile strength are recovered significantly. In order to increase these both values, 16-18% Mn + 2,2% Cr alloyed austenitic steel is the best in the class solution as seen in the graphic at side.. Q: Why double toggle is used instead of single toggle? A: Double toggle helps the jaw crusher to run with a lower effort, which makes it apart from struggling and obtain a smooth metal Yield Strength (KSI) #BAŞV! Value Tensile Strength (KSI) Hardness (Brinell HB) mechanical combination. The crusher makes it job without overloading and distortion. Q: Why toggle adjustment is made hydraulic? A: Else such adjustment should be made manually!!! Waste of time, energy, order, etc. You cannot even estimate the correct time for adjusting and will just face efficiency and performance problems by meaning of lower amount of crushing what it used to be. Q: What is the reason of Cr-Ni-Mo Forged steel for rotating mile? A: The duty of rotating mile is to run the crusher, which has a huge twisting force under the processing. Cr-Ni-Mo forged steel is the best solution to submit! Q: What is the benefit of using heavy duty motor and bearing? A: No crushing and screening plant can compromise regarding the problems caused by motor or bearings. Heavy Duty makes these reliable! Q: What is the benefit of having products with universal spare parts? A: Heavy Duty and Universal Spare Parts mean that these are reliable solutions, supplied by reliable suppliers. In case if any of these breaks down, a local solution supplier (a distributor, agent, etc.) ready to help you. No matter to look for a courier/technician from IMMA! Q: How it effects if the main frame doesn t have a tempering process to avoid the effects of vibration and resistance? A: The main effect of Crushing and Screening Plants is dust and vibration. Dust suppressing is what IMMA supplies as an additional kit. The vibration is mostly effects the main frame unless if those were not casted against vibration as crack or breaking down. Q: How main required part greased? A: IMMA crushers are equipped with an automatic greaser, that runs automatically for a duly greasing. No manual or periodically greasing is required. A Preventive Maintenance Programme makes all the parts to be able replace before the useful life time. Page 2 of 7

3 IMMA IMPACT CRUSHERS (HYDRAULIC VERTICAL SHAFT HORIZONTAL - TERTIAL) The impact crushers are usually used as secondary or tertiary crushing purposes. IMMA also supplies a primary impact crusher to use the advantages of impact crushing. Impact crushers involve the use of impact rather than pressure to crush material. The material is contained within a cage, with openings on the bottom, end, or side of the desired size to allow pulverized material to escape. In Horizontal Shaft Impactor, the incoming feed drops vertically through the chamber, strikes the rotating rotor or impeller bars and is fractured within the chamber. Due to this severe impacting of material, an HSI realizes up to a 20 to 1 reduction ratio. The setting of an HSI is arbitrary and depends on the curtain setting. An HSI with three curtains will tend to yield a finer dischange than one with two curtains.the main types and features of IMMA Impact Crushers are as follows: PRIMARY IMPACT CRUSHER Side and frame thickness: 25 mm Rotor plate thickness: 100mm Rotor size: Ø1440x1350mm Jaw: ST-37 steel with 100mm Sides: Cr alloyed steel 300x300x40mm Roof: Steel with 16-18% Mn alloyed Rotor: With 4 ea pallets of 16-18% Mn alloyed steel Motor: 2 ea of 160 kw 1500 rpm Hydraulic body opening piston Hydraulic jaw adjustment system with nitrogen tube springs Stone lack proofing system by hydraulic sweeper Crane kit for pallet replacement Heavy duty bearing system HORIZONTAL IMPACT CRUSHER (With Various Rotors & Pallets) Crusher pallets, upper section and linings inside the body are made of special casting consist of %16-18 Mn.+% 2,2 Cr Rotors are special steel casting made of GG45 Has high decreasing and cubic product percentage Mill is Cr-Ni-Mo forged steel Hydraulic rotor and pallet protection Hydraulic door adjustment Welded steel construction High ratio of crushing Heavy duty bearings Solid structure SECONDARY / TERTIARY IMPACT CRUSHER ( With 3 Rotors, 4 Pallets) Body steel: 10 mm Crusher steel thickness: 40 mm Crusher steel made of 16%-18% Mn-Cr alloyed hammered Rotor steel thickness: 60mm Rotor steel is made of 16%-18% Mn alloyed 4 lays plated Heavy duty bearings Solid structure Some IMMA Impact Crusher Models PDK Series HDK Series DK Series TS Series Models: PDK-90 HDK-1012 DK-1012 TS-220 Page 3 of 7

4 PDK-120 HDK-1012 DK-1210 PDK-140 HDK-1012 DK-1512 Purpose: Primary Secondary Secondary Tertiary Question & Answer for IMMA s IMPACT CRUSHERS: Q: Why is it preferred austenitic steel for IMMA Crushers? A: Austenitic steel is a special manufactured steel to increases the hardness value of yield and tensile strength of ordinary. That reasons a stronger crusher with an optimum beneficiary of life-time. Despite the ordinary ones, austetinic steels crush much more easier and helps to save time, energy, capacity lacks, break downs, etc. Q: Why IMMA prefers 16-18% Mn & 2,2% Cr Steel? A: Manganese (Mn) allows steel to increase abrasion strength against impact and friction strength. The austenitic steel with various Mn percentage helps various advantages on both strength properties. As per IMMA's huge experience, the optimum ratio is determined as 16-18% of Mn with 2,2% Cr steel with an austeniton process is what can be relied where impact, friction, crashing, etc. mechanical effects faced. Thus means the two main properties as yield and tensile strength are recovered significantly. In order to increase these both values, 16-18% Mn + 2,2% Cr alloyed austenitic steel is the best in the class solution as seen in the graphic above. Q: Why rotor adjustment is made hydraulic? A: Else such adjustment should be made manually!!! Waste of time, energy, order, etc. You cannot even estimate the correct time for adjusting and will just face efficiency and performance problems by meaning of lower amount of crushing what it used to be. The crusher makes it job without over-loading and distortion. Q: What is the reason of Cr-Ni-Mo Forged steel for rotating mile? A: The duty of rotating mile is to run the crusher, whish has a huge twisting force under the processing. Cr-Ni-Mo forged steel is the best solution to submit! Q: What is the benefit of using heavy duty motor and bearing? A: No crushing and screening plant can compromise regarding the problems caused by motor or bearings. Heavy Duty makes these reliable! Q: What is the benefit of having products with universal spare parts? A: Heavy Duty and Universal Spare Parts mean that these are reliable solutions, supplied by reliable suppliers. In case if any of these breaks down, a local solution supplier (a distributor, agent, etc.) ready to help you. No matter to look for a courier/technician from IMMA! Q: How it effects if the main frame doesn t have a tempering process to avoid the effects of vibration and resistance? A: The main effect of Crushing and Screening Plants is dust and vibration. Dust suppressing is what IMMA supplies as an additional Page 4 of 7

5 kit. The vibration is mostly effects the main frame unless if those were not casted against vibration as crack or breaking down Q: How it effects if the main frame doesn t have a tempering process to avoid the effects of vibration and resistance? A: The main effect of Crushing and Screening Plants is dust and vibration. Dust suppressing is what IMMA supplies as an additional kit. The vibration is mostly effects the main frame unless if those were not casted against vibration as crack or breaking down. Q: How main required part greased? A: IMMA crushers are equipped with an automatic greaser, that runs automatically for a duly greasing. No manual or periodically greasing is required. A Preventive Maintenance Programme makes all the parts to be able replace before the useful life time. IMMA VIBRATING FEEDERS Various sizes, Vibro motor transmission (No V-belt & geared motors), SS-4140 segmented gears, Construction made of : ST52 steel which has 15 mm thickness, Grid made of austenitic steel with 16-18% Mn - 2,2 % Cr alloyed at the end of the feeder. The screen is made of steel grids which size can be easily adjusted Industrial protected motor, Solid construction and infra-structure Reliable spare parts and tools, Long-lived and minimized operation cost, Easy to operate / User friendly Standard Models: Model TB-90 + BU90: 15 m³ Model TB BU110: 35 m³ IMMA VIBRATING SCREENS Screens are indispensable components of the mining plants. Our products designed to have a wide range of applications with high capacities under IMMA warranty. Industrial protected motor, Steel spring wire (made by Filmasin / Italy), Labyrinth tapped SS 4140 screen gears, Welded solid structure Constant chassis and solid structure Reliable spare parts and tools, Long-lived and minimized operation cost, Standard Models: Model 2TE mm x 5000 mm with 2 decks Model 3TE mm x 5000 mm with 3 decks Model 4TE mm x 5000 mm with 4 decks Model 3TE mm x 6000 mm with 3 decks Page 5 of 7

6 Model 4TE mm x 6000 mm with 4 decks Model 3TE mm x 6000 mm with 3 decks Model 4TE mm x 6000 mm with 4 decks IMMA WASHERS Various models of: Washing screw, Bucket, Dewatering drum, Solid construction and infra-structure Reliable spare parts and tools, Long-lived and minimized operation cost, Easy to operate / User friendly Various size Industrial protected motor Standard spiral washer models: Standard Models: SW660: ø600mm x 6000mm SW880: ø800mm x 8000mm IMMA CONVEYOR BELTS Those conveyor belts are designed to achieve heavy duty and solid works, have wide range of application with high capacity. The standard production types have 600, 800 and 1000 mm wide or made-to-measure lengths. Can be stationary or mobile. Mobile types are equipped with double wheels and adjusting mechanism. Space profiled main construction, Profile size: 40x60mm (Up to W:600) and 60x80mm (Beyond W:600) Rolls: Ø3 (Apr. 76,2 mm), with Z steel geared Rubbers: Lower parts 2mm and upper 4mm rubber coated, strength by 4 plied corded Various widths of mm Various length up to 24 meters Space profiled main construction, Profile size: 40x60mm (Up to W:600) and 60x80mm (Beyond W:600) Rolls: Ø3 (Apr. 76,2 mm), with Z steel geared Rubbers: Lower parts 2mm and upper 4mm rubber coated, strength by 4 plied corded Walk aside options (For models CE-100) Various widths of mm (Models: CE-60, CE-80, CE-100) Various lengths up to 24 meters Page 6 of 7

7 IMMA DTH ROCK DRILL BLAST HOLE IMMA DTH Rock Drill, Developed for blast-hole drilling purpose for quarry and mines, Strong structure, Easy operation and re-location, Compact and user friendly design, Hydraulic drill motor: Roller-stator (USA) Pushing force: 550kg Pulling force: 600 kg Rotating speed: 40 rpm Rotating torque: 700 Nm Hydraulic unit: 130 bar, including pumping AC motor, filter and hi-pressure tubing, Pressured air: 7 bar, 3,7 m³/h Blast-hole diameter: Ø90 or Ø100mm, Maximum drilling depth: 30 m Drilling speed: Adjustable Size (WxDxH): 400x400x1700 (Hydraulic unit: 900x900x1200) Weight: 120 kg (+80 kg hydraulic unit), Technical Specs: Motor Motor Power Weight Length Width Pushing Force Pulling Force Rotating Rotating Torque Hydraulic System Pressured Air Consumption Drill Diameter Drill Specs: Rod Diameter Weight Length Force Bit Torque Bit Diameter Pressured Air Con. Electric driven 5 HP Drill: 120 kg (Hydraulic Unit: 80 kg) 1750 mm 400 mm 550 kg 600kg 40 rpm 700 Nm 130 bar 7 bar Ø90 mm or Ø100 mm 83 mm 23 kg 820 mm kg 50 kgm Ø mm 3,7 m³/h Page 7 of 7