MOBILE CRUSHING AND SCREENING PLANTS REMAX RCL RESCREEN

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1 MOBILE CRUSHING AND SCREENING PLANTS REMAX RCL RESCREEN

2 SBM mobile plants with quality to mobile success SBM s history starts with the construction of the first swing beam mill by Franz Wageneder in SBM Mineral Processing is an international concern with branches and dealers worldwide. The guiding ethos No stone unturned is observed by SBM engineers absolutely. The successful development of the SBM business division mobile plants is based on the integrative engineering knowledge in combination with experiences from the operating industry. Our mobile plants are used for wet and dry processing in the following industries: natural stone industry sand & gravel recycling The brisk increase in investments in the mobile sector can be explained as follows: frequently changing places of deployment short-term order processing possible immediate readiness for operation low investment compared with a stationary plant Mobile plants of SBM are efficient and powerful, meeting every challenge: different size and weight classes adaptation to common transport equipment (special permits are required only in exceptional cases) wheel-based mobile units comply with the admission standards of many countries practice-oriented and user-friendly design installation, commissioning, transportability in practically no time performance of unusual tasks such as processing of rail track gravel or as a mobile non-ferrous metal separating plant remax 1318/13 E/D SII-CM

3 SBM mobile plants a modular concept going mobile Modules in line with your requirements Mobile plants by SBM are customised to your special requirements. The modular conception permits configuration in line with requirements for short delivery times. Every module meets the highest standards of quality. Pic. 1 remax 1318/11 E/D SI Base frame galvanised stable but not overdimensioned weight-optimised by use of FE method Drive concept diesel-electric: extremely low fuel consumption due to high efficiency super sound attenuated diesel generator set components driven via electric geared motors no danger of oil leakage low service costs, high availability drive exclusively used for generation of electric energy no secondary hydraulic output at the diesel engine Pic. 2 Containerised mobile unit CM 14/38-1 Modular concept for need-based versions of feeding unit crusher material discharge, conveying and screening Pic. 3 Super sound attenuated diesel generator set Options for eco-friendly operation noise control package sprinkling unit attachable or mobile dedusting Pic. 4 remax 1348/13 E/D SII with air separator

4 remax crawler-mounted mobile crushers maximum mobility To keep the crushing process moving Increasing demands on mobility in everyday crushing is not only caused by the variety of different performance requirements. Statistics of operating costs for labour and energy have shown that mobile crushing concepts are profitable for a long time. Talk to us! Minimum operating costs, maximum results remax mobile crushers can be flexibly and economically adapted to your performance requirements. Applications: building rubble concrete asphalt natural stone sand & gravel Advantages for economic efficiency design features: PLC control with plain text display of operating parameters permanent control of economic efficiency and effective trouble shooting Pic. 1 remax 1318 E/D SII, transport of screening module and feeding unit adaptation to changed requirements of feed material and final product effected by simple variation of machine parameters optimisation of rotor speed by a change of frequency (50 60 Hz) for higher throughput, reduced wear, top quality of the crushed product and adapted sieve analysis plant components such as bin walls and conveyor belts are usually hydraulically folding ideal transport dimensions hydraulic crawler undercarriage for mobility at the place of deployment even in difficult terrain speed up to 12 m/min, gradability up to 27% Pic. 2 remax 1318 E/D SII, transport of crushing unit Size and performance range of remax plants System width [mm] Feeding size* up to [mm] Throughput* from to [mm] Final product 0/x [mm]* with circulation without circulation /16 0/40 (x) /16 0/40 (x) /19 0/60 (x) /25 0/80 (x) /25 0/80 (x) * depends on feeding and crusher setting The intelligent and easy-to-use PLC control system will keep you permanently informed about process parameters and the economical operation of the plant. We d be glad to inform you about some other interesting optional equipment of the remax series. Pic. 3 remax 1318 E/D SII in operation

5 remax crawler-mounted mobile crushers tailor-made equipment Diversity of combinations we fulfil your wishes Feeding unit bin walls hydraulically folding (opt.) controlled vibrating feeder and separate preliminary screen; each unit works independently in its optimum range apron feeder (opt.) preliminary screen linear vibrating screen, circular vibrating screen as an option feeding unit with integral pre-screening (opt.) bypass installation or dumping of pre-screened material Crusher options: horizontal or vertical impact crusher, jaw or cone crusher Material discharge discharge feeder below the crusher discharge optionally in or against feeding direction generously dimensioned conveyor belts integral folding stacker conveyors sprocket-wheel drive with sensor control (filling level sensor) Integral screening integral screen with 1, 2 or 2.5 screening decks, depending on plant type, return belt conveyor for oversize possible Further options 3-axle dolly undercarriage and integral, hydraulically folding semi-trailer coupling for tractor transport in conformity with road traffic regulations overbelt magnet separator Downstream units mobile secondary crushing plants, screening machines air separation, dedusting integral or separate integration into plant control system result quality products just like those of a stationary plant The mobcon conveyor belt system mobile primary crushing plant in quarries with integral connection for mobcon conveyor belt system Pic. 1remax 1318/11 E/D SI (left) and remax 1311/12 E/D Pic. 2 remax 1648/13 E/D SII with many options Pic. 3 Standard: slewing belt with pivoted geared rim and galvanised frame structure Pic. 4 remax 1312 E/D B with mobcon conveyor belt system

6 RCL wheel-based/containerised mobile plants mobility reasonably priced Profitability as a decisive aspect in competition For an investment in a mobile plant to be profitable and for you to remain competitive it is necessary not to cut back on quality and reliability. We ve got the solution for your mobile operation. Talk to us. The frequency of transfer is decisive for the degree of required mobility. Choose the mobile plants of type RCL as a low-cost alternative to crawler-mounted mobile plants. Wheel-based mobile plants The good choice for up to 10 transfers/year transport is effected via integral axle assemblies. Semi-mobile and containerised mobile plants The perfect solution for less than 5 transfers/year benefit from the completely (pre)assembled units. This plant is the more cost-effective alternative for you compared with a stationary plant. Diversity of combinations for your mobile equipment Pic. 1 Compact and 80 km/h fast: wheel-based mobile Multipactor V20; intelligent folding technology of conveyor belts to save transportation costs Performance duty vibrating feeder with grizzly vibrating feeder + separate pre-screening apron feeder + pre-screening Crushers horizontal or vertical impact crushers jaw crushers cone crushers Material discharge in the sense of rotor rotation against the sense of rotor rotation Product screening without with integral screen: 1, 2 or 2.5 screening decks Pic. 2 Wheel-based mobile cone crusher H4800 during transport Attachable slewing stacker conveyors Integral concepts for your comprehensive mobile solution: combination of primary and secondary crushing units with SBM screening plants central electric control of primary and secondary crushing units uncompromising quality of final product equal to that of a stationary plant Pic. 3 A complete plant: wheel-based mobile processing with crushing plant RCL 1338 E/D and screening plant 14/50-1

7 rescreen and mobscreen various applications Made in Austria SBM has a wide range of reliable and highly productive mobile screens for a variety of applications: crawler-mounted, wheel-based or containerised mobile plants flat-deck screens as circular vibrating screen flip-flop screens external conveyor belt feeding or with integral conveyor belt and/or apron feeder integral stacker conveyor washing screens with dewatering screen revolving screens with double or single trommel axle assemblies and tractor equipment depending on screen type and plant size on-board drive with sufficiently rated diesel three-phase generator Pic. 1 Wheel-based mobile trommel screen DTS 22/43-1 Type Containerised flat-deck screening machines Number of screening decks x screen size Required driving power 10/ / x 3.7 m 2 2.5; 2 x m 2 Pic. 2 Crawler-mounted mobile screen rescreen 17/ / x 5.2 m 2 12/ x 6 m 2 14/ x 7 m 2 Typ Hopper Feeding unit Trommel Brush Stacker conveyors Undercarriage Support Drive Weight Wheel-based mobile rotary screens DTS 20/ m 2 feeding width 3.1 m optional with hydraulically folding grate belt 0.8 x 3.2 m vibrating feeder 1.0 x 5 m double trommel single trommel inside Ø 1.5 x 2.7 m Ø 2.2 x 5.5 m grate bars 80 x 170 mm with perforated plate or outside Ø 2.0 x 2.5 m forge welded grid screen lining MW 4 80 mm Ø 350 mm with drive 3 2 tandem axle with ABS mechanical diesel generator set 42.5 kva 13,000 kg DTS 22/ m 2 feeding width 4 m 2 (3)-axle semi-trailer hydraulic electric motors, opt. diesel generator set 31,000 kg Pic. 3 Containerised mobile screen CM 14/38-1, compact, mobile and quickly transportable Pic. 4 SBM variety of applications; mobile plant for separation of non-ferrous metals

8 This leaflet is subject to alteration without notice SBM Mineral Processing GmbH Arbeiterheimstraße 46 A Laakirchen Tel: +43 (7613) Fax: +43 (7613) office@sbm-mp.at