ESTACAS-PRANCHA SINTÉTICAS. Vitor José Rodrigues Engenheiro Civil
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1 ESTACAS-PRANCHA SINTÉTICAS Vitor José Rodrigues Engenheiro Civil
2 Introdução à CMI Ltd. Introdução às Estacas-prancha Crane Aplicações das Estacas-prancha Crane Agenda Caso de Obra Corredor Portuário de Barranquilla Equipamentos e Rendimentos de Instalação Passarelas GATOR
3 CMI 60 anos de experiência no desenvolvimento de produtos de PVC; Criador das estacas-prancha vinílicas; Conta com 18 patentes e 40 anos de desenvolvimento de estacas-prancha em conjunto com o Corpo de Engenheiros do Exército Norte Americano (United States Corps of Engineers - USACE).
4 O que são estacas-prancha? As estacas-prancha são longos perfis produzidos em PVC, PRFV (compósito), alumínio ou aço, que, quando encaixados, justapostos e cravados no solo, compõe uma cortina. Tipicamente, são corrugadas, em forma de Z ou U,
5 O que é uma estaca-prancha? sendo que duas estacas de seção em Z formam uma seção em U. Encaixe macho-fêmea
6 Painel plano (FP)
7 Aplicações Temporárias Escoramento de vala Fundação Estrutura para estacionamento subterrâneo Permenantes Estabilização de taludes Muros de contenção Proteção de bordas costeiras Estabilização de rodovias Revestimento de canais Estabilização de leitos de rios Barreira contra enchentes / sistemas de retenção/detenção Cortinas impermeabilizantes Barreira contra contaminantes
8 O que é uma estaca-prancha? São fabricadas em: q q q q q q Aço laminado a quente; Aço conformado a frio; Concreto armado; Madeira tratada; Cloreto de Polivinila (PVC): q ; Resina de Poliéster Reforçada com Fibra de Vidro (PRFV): q ; q Alumínio: q.
9 Cloreto de Polivinila (PVC): Até 4,0m de altura livre Resina de Poliéster Reforçada com Fibra de Vidro (PRFV) Até 7,0m de altura livre
10 Estacas-prancha Crane Materials International q 35 Anos de Experiência Pioneiros na fabricação q Durabilidade Garantia de 50 anos; não sofre corrosão; livre de manutenção q Resistência Não sofre ataque química provocado por compostos químicos corrosivos; resistência aos raios UV q Peso Reduzido Facilita a manipulação q Produto Ecológico e Sustentável Fabricado com 80% de material reciclado e 100% reciclável q Custo Competitivo Custo do material competitivo e baixos custos com transporte e instalação q Tecnología XCR Co-Extrusão de Alta Precisão q Instalação Facilidade e rapidez até 50 metros lineares por día
11 Projetos Muro ancorado: Ex.: Proteção contra Erosão Muro em balanço (Cantilever): Ex.: Detenção de Água
12 Componentes do Muro de Contenção 1. Estaca-prancha Viga CMI Barra de ancoragem Bloco de ancoragem (Morto) 2. Barra de ancoragem Estaca-prancha 3. Viga 4. Bloco de ancoragem (Morto)
13 Muro de Contenção com Ancoragem
14 Muro de Contenção com Ancoragem
15 Muro de Contenção: Por Que Ancorar? Supondo um muro de 2,0m de altura exposta. EM BALANÇO (CANTILEVER) ANCORADO Bloco de ancoragem Barra de ancoragem (em aço galvanizado) Viga $950(*) por metro de extensão de muro $335 por metro de extensão de muro (incluso sistema de ancoragem) Estaca-prancha FRP UC 6m Estaca-prancha SG 4m
16 Aço x PVC Como comparar maçãs com maçãs? PVC Aço
17 Exemplo Altura livre: 2 m Comprimento da estaca-pranhca: 4 m Ancoragem: Espaçamento a cada 2 m Solo: Areia de densidade média Momento Solicitante: 11 kn-m/m
18 Exemplo (Momento Solicitante: 11 kn-m/m) Estaca-prancha de Aço Perfil: AZ-14 Momento Admis.: 220 kn-m/m Peso: 116,9 kg/m2 Estaca-prancha PVC Perfil: Momento Admis.(*): 16,96 kn-m/m Peso: 17,1 kg/m2 $ USD / m 2 ( ** ) $ USD / m 2 ** Baseado em $1,400 USD por ton ** Não inclui a pintura de proteção *Reflete um fator de segurança 2,0
19 Por que pagar mais? Estacas-prancha Sintéticas são: ü Mais econômicas que estacas-prancha metálicas; ü Mais eficientes de instalar do que gabiões, muros de pedra argamassada ou muros de concreto; ü MAIS DURÁVEIS QUE QUALQUER ALTERNATIVA! ü Garantido por 50 anos; ü Zero manutenção garantida; ü Não sofre corrosão nem ataque químico provocado por compostos contaminantes.
20 Aplicações Qual é a principal função exercida pela estrutura? Muro de Contenção / Proteção Contra a Erosão Controle de Inundações / Manejo de Águas Muro Ancorado Muro em Balanço (Cantilever)
21 Aplicações Hidráulicas e Geotécnicas Muro de Contenção de Margem de Rios, Lagos e Canais Muro de Contenção Costeira (face corrugada) Muro de Contenção Costeira (face plana)
22 Aplicações Hidráulicas e Geotécnicas Muro de Contenção de Enchentes (em áreas planas) Muro de Contenção de Enchentes e Cortina Impermeabilizante (Cutoff) de Barragem Cortina Impermeabilizante (Cutoff) de Barragem (muro em T )
23 Aplicações Hidráulicas e Geotécnicas Muro de Protecão Contra Erosão de Pé de Talude Proteção de Açudes e Nascentes Muro de Contenção de Margens de Rios e Canais
24 Aplicações Hidráulicas e Geotécnicas Contenção de Contaminantes Cortina Impermeabilizante de Águas Salgadas Contenção de Líquidos em pátios de tancagem
25 Fotos de Aplicações Muro de Contenção / Proteção Contra a Erosão Muro Ancorado Controle de Inundações / Manejo de Águas Muro em Balanço (Cantilever)
26 Fotos de Aplicações Muro de Contenção / Proteção Contra a Erosão Muro Ancorado Controle de Inundações / Manejo de Águas Muro em Balanço (Cantilever)
27 Fotos de Aplicações Muro de Contenção / Proteção Contra a Erosão Controle de Inundações / Manejo de Águas Muro Ancorado Muro em Balanço (Cantilever)
28 Fotos de Aplicações Muro de Contenção / Proteção Contra a Erosão Controle de Inundações / Manejo de Águas Muro Ancorado Muro em Balanço (Cantilever)
29 Fotos de Aplicações Muro de Contenção / Proteção Contra a Erosão Puente Pino Suarez, Tabasco México
30 Limite Prático: 6m MURO ANCORADO 2,5m MURO EM BALANÇO (CANTILEVER) ÓTIMO 4,5m ALTURA DE MURO C/ ANCORAGEM 2,0m ALTURA DO MURO EM BALANÇO (CANTILEVER) Possível prático: 8m MURO ANCORADO 3m MURO BALANÇO (CANTILEVER)
31 Caso de Obra Corredor Portuário, Barranquilla, Colômbia
32 Terraplenagem Construção
33 Projetos Considerados
34 Por que Estacas-prancha? Tempo de instalação; Escasez de pedras na localidade; Previne contra o acúmulo de sedimentos; Previne contra a ancoragem de microorganismos; Maior durabilidade que as alternativas construtivas concorrentes; Aumenta a capacidade do canal.
35 Corredor Portuário, Barranquilla, Colômbia Processo Construtivo: 1. Equipamentos Empregados 2. Guia de Cravação 3. Cravação das Estacas-prancha 4. Ancoragem 5. Seleção e Compactação do Solo 6. Nivelamento
36 1. Equipamentos Empregados Corredor Portuário, Barranquilla, Colômbia 4 Frentes de Trabalho Escavadeira CAT 320 Placa Compactadora GENPEC GE 980 Bomba d água
37 2. Guia de Cravação Corredor Portuário, Barranquilla, Colômbia
38 2. Guia de Cravação Corredor Portuario, Barranquilla, Colombia
39 3. Cravação das Estacas-prancha Corredor Portuário, Barranquilla, Colômbia
40 4. Ancoragem Corredor Portuário, Barranquilla, Colômbia
41 4. Ancoragem Corredor Portuário, Barranquilla, Colômbia
42 5. Seleção e Compactação do Solo Corredor Portuário, Barranquilla, Colômbia
43 6. Nivelamento Corredor Portuário, Barranquilla, Colômbia
44 Corredor Portuário, Barranquilla, Colômbia
45 Corredor Portuário, Barranquilla, Colômbia
46 Corredor Portuário, Barranquilla, Colômbia
47 Corredor Portuário, Barranquilla, Colômbia
48 Corredor Portuario, Barranquilla, Colombia
49 Corredor Portuário, Barranquilla, Colômbia
50 Barranquilla, Colombia Antes Depois
51 Equipamentos Para Instalação
52 Placa Compactadora Placa Compactadora
53 Placa Compactadora
54 Martelo Vibratório
55 Martelo Vibratório Vibrohincador
56 Escavadeira Placa Compactadora
57 Martelo de Queda Livre
58 Mandril Guia metálica desenvolvida por Crane Materials International para facilitar a cravação de estacas-prancha vinílicas em solos mais rijos ou coesivos. Excavadora Placa Compactadora
59 Casos Históricos Puente Pino Suarez, Tabasco México
60 Resumo 30 Anos
61 Resumo q 35 Anos de Experiência Pioneiros na fabricação q Durabilidade Garantia de 50 anos; não sofre corrosão; livre de manutenção q Resistência Não sofre ataque química provocado por compostos químicos corrosivos; resistência aos raios UV q Peso Reduzido Facilita a manipulação q Produto Ecológico e Sustentável Fabricado com 80% de material reciclado e 100% reciclável q Custo Competitivo Custo do material competitivo e baixos custos com transporte e instalação q Tecnología XCR Co-Extrusão de Alta Precisão q Instalação Facilidade e rapidez até 50 metros lineares por día
62 Perguntas? Contato: Vitor José Rodrigues Tel. Fixo: (55) (71) Tel. Móvel: (55) (71) e sabia que.
63 Pontes Pré-fabricadas de Alumínio
64 Por Que Alumínio? Se podemos usar tecnología e materiais para diminuir o peso do veículo, sempre se alcançará a melhor solução. - Pete Reyes, Diretor de Engenharia do Ford F
65 Comparação de Preços de Passarelas Metálicas no México q q q Licitação 2007 Paso Peatonal (Km Carretera Villahermosa Cd. Del Carmen, Tabasco) (2 x 30 metros) Preço não inclui custo de manutenção; Material corrosivo (Aço); Instalação mais demorada e custosa. $165,000 USD q q q Preço 2015 Ponte GatorBridge (2 x 30 metros) Não requer manutenção; Resistente à corrosão (Alumínio); Instalação mais rápida. $105,000 USD
66 Passarelas
67 Passarelas
68 Passarelas
69 Estações de Tratamento
70 Terminais Marítimos
71 Pontes sobre Rios
72 OBRIGADO! Apresentado por Vitor José Rodrigues
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