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1 Pge -2 SWITCHING CHARGERS MODLAR VERSION For led-cid tteries up to 50Ah rting Rted output current: 2.5 nd 4.5A t 12VDC 1.25 nd 2.5A t 24VDC Electronic lock for shorted ttery, reverse polrity nd output overlod Automtic reset t end of lrm conditions Output for lrm remote indiction. Pge -3 nd 4 SWITCHING CHARGERS For non-seled nd seled led-cid tteries up to 150Ah rting Rted output current: 6A nd 12A t 12VDC 5A nd 10A t 24VDC Electronic lock for shorted ttery, reverse polrity nd output overlod Automtic reset t end of lrm conditions Output for lrm remote indiction. Aville versions with NFC technology for setup nd RS485 integrted for setup, supervision nd remote control. Pge -5 LINEAR CHARGERS For led-cid tteries up to 150Ah rting Rted output current: 3A, 6A, 12A t 12VDC 2.5A, 5A, 10A t 24VDC Electronic lock for shorted ttery, reverse polrity, output overlod nd disconnected ttery Output for lrm remote indiction.
2 ATOMATIC CHARGERS Switching nd liner technology 1 chrging level Versions for non-seled nd seled led-cid tteries, 1.25 to 12A rtings Versions with RS485 nd NFC communictions integrted Chrging current limittion selectle. Automtic ttery chrgers for led-cid tteries SEC. - PAGE Switching BCF series, modulr version Switching BCG series Switching BCG series, communicting version Liner BCE series Dimensions Wiring digrms Technicl chrcteristics ATOMATION AND CONTROL
3 Automtic ttery chrgers Switching BCF series For led-cid tteries. Modulr version BCF... c 0.5c Ic I - constnt current chrge - constnt voltge chrge Order code Rted Rted Qty Wt output output per current voltge pkg in DC [A] [V] n [kg] 1 chrging level. BCF BCF BCF BCF VDC ON BAT LOW RELAY Alrms GREEN LED RED LED Correct output ON OFF Energised voltge Reverse ON ON Energised polrity Short circuit/ OFF OFF De-energised Overlod Type Mximum power Internl fuse consumption dissiption mins side [VA] [W] [W] [A] BCF ❶ BCF ❶ BCF ❶ BCF ❶ ❶ Not replcele. Generl chrcteristics Switching technology Wide uxiliry supply rnge Screw fixing or 35mm DIN ril mount (IEC/EN 60715). Protection: Mins input fuse Bttery output fuse Electronic lock in cse of short circuit on ttery terminls, reverse ttery polrity nd output overlod Automtic reset t end of lrm conditions. LED indictions: Correct output voltge Reverse ttery polrity. Opertionl chrcteristics Auxiliry supply voltge: VAC ±10% 50/60Hz ±5% Fixed chrging current Current limittion Chrging current ccording to DIN stndrds Fixed clmping screw terminl lock with cptive screws IEC degree of protection: IP20. Alrm output circuit Type of output: 3A 250VAC AC1 duty rely, normlly energised. Certifictions nd complince Certifictions otined: EAC; L Recognized for SA nd Cnd (crus - File E360865), s Power Supplies - Component. Products hving this type of mrking re intended for use s components of complete workshop-ssemled equipment. Complint with stndrds: IEC/EN , IEC/EN , IEC/EN , L , CSA C.2 n Dimensions Wiring digrms Technicl chrcteristics pge -7
4 Automtic ttery chrgers Switching BCG series For non-seled nd seled led-cid tteries BCG... c 0.5c Ic I - constnt current chrge - constnt voltge chrge Order code Rted Rted Qty Wt output output per current voltge pkg in DC [A] [V] n [kg] 1 chrging level. BCG BCG BCG BCG Accessories. BCG X00 Adpter for 35mm DIN ril verticl mount of BCG nd BCG05 24 Alrms ON REV ALA CHG RELAY GRN RED RED YEL LED LED LED RED Correct output ON OFF OFF OFF Energ. voltge Chrging ON OFF OFF ON❷ Energ. Low ttery ON OFF ON ON❸ Energ. voltge Reverse OFF ON OFF OFF De-energ. polrity Short circuit / ON OFF ON OFF De-energ. Overlod ❷ Stedy light if the chrging current is more thn pprox. 30% of progrmmed current vlue. ❸ Flshing during Hiccup operting conditions. Type Mximum power Internl fuse consumption dissiption Mins side (type T) [VA] [W] [W] [A] BCG ❶ BCG BCG ❶ BCG ❶ Not replcele. Generl chrcteristics Switching technology Wide uxiliry supply rnge High efficiency Two chrging voltges selectle y DIP-switch Boost externl control for full ttery chrging Hiccup function for ttery rechrging when its voltge is lower thn 50% rted vlue Chrging current limiting trimmer resistor Screw fixing or 35mm DIN ril mount (IEC/EN 60715). Protection: Input fuse on AC side Electronic lock in cse of short circuit on ttery terminls, reverse ttery polrity nd output overlod Automtic reset t end of lrm conditions. LED indictions: Power on Chrging opertion (I>30% Ic) Overlod or short circuit conditions Reverse ttery polrity. Opertionl chrcteristics Auxiliry supply voltge: VAC ±10% 50/60Hz ±10% Chrging voltge selectle y DIP-switch Non-seled led-cid tteries Seled led-cid tteries Mximum chrging current cn e set with trimmer on the front: of the rted current vlue Current limittion Chrging cycle ccording to DIN stndrds IEC degree of protection: IP20. Alrm output circuit Type of output: 5A 30VDC duty rely, normlly energised. Certifictions nd complince Certifictions otined: EAC; L Recognized for SA nd Cnd (crus - File E360865), s Power Supplies - Component. Products hving this type of mrking re intended for use s components of complete workshop-ssemled equipment. Complint with stndrds: IEC/EN , IEC/EN , IEC/EN , L , CSA C.2 n Dimensions Wiring digrms Technicl chrcteristics pge -7-3
5 Automtic ttery chrgers Switching BCG series communicting version For non-seled nd seled led-cid tteries BCG...RS c 0.5c Ic I - constnt current chrge - constnt voltge chrge Order code Rted Rted Qty Wt output output per current voltge pkg in DC [A] [V] n [kg] 1 chrging level. BCG RS BCG RS BCG RS BCG RS Accessories. BCG X00 Adpter for 35mm DIN ril verticl mount of BCG 06 12RS nd BCG05 24RS Alrms ON REV ALA CHG RELAY GRN RED RED YEL LED LED LED RED Correct output ON OFF OFF OFF Energ. voltge Chrging ON OFF OFF ON❶ Energ. Low ttery ON OFF ON ON❷ Energ. voltge Reverse OFF ON OFF OFF De-energ. polrity Short circuit / ON OFF ON OFF De-energ. Overlod ❶ Stedy light if the chrging current is more thn pprox. 30% of progrmmed current vlue. ❷ Flshing during Hiccup operting conditions. Type Mximum power Internl fuse consumption dissiption Mins side (type T) [VA] [W] [W] [A] BCG 06 12RS ❸ BCG 12 12RS BCG 05 24RS ❸ BCG 10 24RS ❸ Not replcele. Generl chrcteristics The BCG ttery chrgers with the uilt-in communiction hve integrted functions necessry where is needed the permnent control of the ttery stte of chrge (SOC): Supervision nd remote control Communiction with the comptile devices (ATL 800, ATL 900, RGK 800, RGK 900) nd disply the ttery chrger sttus on dedicted pges Bttery disconnected lrm Doule supply for the uilt-in RS485 communiction tht llows permnent supervision in cse of emergency Switching technology Wide uxiliry supply rnge High efficiency Isolted RS485 communiction RT nd ASCII Modus protocols Chrging voltge selectle in function of the ttery type (P Seled P Ni-Cd): 12V models: VDC 24V models: VDC BOOST externl commnd or vi Modus to deep chrge of the ttery Hiccup function for ttery rechrging when its voltge is lower thn 50% rted vlue Chrging current limiting trimmer resistor Screw fixing or 35mm DIN ril mount (IEC/EN 60715). Protection: Input fuse on AC side Electronic lock in cse of short circuit on ttery terminls, reverse ttery polrity nd output overlod, ttery not connected Signlling sence of uxiliry power supply AC Automtic reset t end of lrm conditions. LED indictions: Power on Chrging opertion (I>30% Ic) Overlod or short circuit conditions Reverse ttery polrity. Opertionl chrcteristics Auxiliry supply voltge: VAC ±10% 50/60Hz ±10% Prmeters cn e set with RS485 or NFC connection: Current limit: of the rted current vlue Chrging voltge Boost voltge Boost intervl Boost durtion Current limittion Chrging cycle ccording to DIN stndrds IEC degree of protection: IP20. Alrm output circuit Type of output: 5A 30VDC duty rely, normlly energised. App for smrtphones nd tlets The pp LOVATO Electric, instlled on Android devices with NFC connectivity, llows the user to set the prmeters of BCG... RS. For more informtion see section 27. Setup configurtion with: NFC connection nd the pp LOVATO Electric ; supervision nd energy mngement softwre configurtion nd remote control softwre Supervision of mesures, sttes nd lrms with or Automtic nd progrmmle BOOST function Comptiility with utomtic trnsfer switch controllers ATL800, ATL900 nd gen-set controllers RGK800 nd RGK 900: it is possile to disply the ttery chrger sttus on dedicted pges of the controllers. supervision nd energy mngement softwre See section 27. configurtion nd remote control softwre See section 27. Certifictions nd complince Certifictions pending: EAC; L Recognized for SA nd Cnd (crus - File E360865), s Power Supplies - Component. Products hving this type of mrking re intended for use s components of complete workshop-ssemled equipment. Complint with stndrds: IEC/EN , IEC/EN , IEC/EN , L , CSA C.2 n Dimensions Wiring digrms Technicl chrcteristics pge -7
6 Automtic ttery chrgers Liner BCE series For led-cid tteries 31 BCE BCE 2V BCE BCE 0524 Order code Rted Rted Qty Wt output output per current voltge pkg in DC [A] [V] n [kg] 1 chrging level. 31 BCE BCE BCE BCE 2V BCE BCE Type Mximum power Mins consumption dissiption fuse (type) [VA] [W] [A] BCE (T) ext ❶ BCE (F) int BCE (F) int BCE 2V (T) ext ❶ BCE (F) int BCE (F) int ❶ Not supplied; instlled y customer. DERATING CRVES BCE 2V5 - BCE 03 DERATING CRVE Generl chrcteristics Liner technology Housing for internl pnel mounting y screws. Protection: Mins input fuse (except for BCE 2V5 nd BCE 03) Bttery output fuse Electronic lock in cse of short circuit on ttery terminls, reverse ttery polrity, output overlod (<0.5 e) nd disconnected ttery. LED Indictions: Power on Chrge (I > 0.2 Ic) Alrm for protection tripping. Opertionl chrcteristics Auxiliry supply voltge: VAC ±10%, 50/60Hz ±5% Chrging current: Ie djustle Chrging cycle ccording to DIN stndrds Current limittion Clmping screw terminl lock with cptive screws: Removle for BCE 03 nd BCE 2V5 Fixed for BCE 05, BCE 06, BCE 10 nd BCE 12 IEC degree of protection: IP00. Alrms Possile cuses of lrm include: Low ttery voltge Bttery fuse lown Bttery not connected Bttery polrity inverted (reverse polrity). BCE 2V524 - BCE 0312 These types hve sttic lrm output for the control of rely or indictor, mximum 300mA duty. If it is connected to rely, this must e normlly energised in sence of lrm. In lrm conditions with LED switched on or in sence of supply, the rely de-energises. 31 BCE BCE 1024 c 0.5c Ic - constnt current chrge - constnt voltge chrge I Chrging current 95% 90% 85% 80% 75% 0V AC 230V AC 240V AC 50 C 55 C 60 C 65 C 70 C Operting temperture BCE 05 - BCE 06 DERATING CRVE Chrging current 95% 90% 85% 80% 75% 0V AC 230V AC 240V AC 50 C 55 C 60 C 65 C 70 C Operting temperture BCE BCE BCE BCE 1212 These types hve normlly energised rely lrm output. In lrm conditions with LED switched on or in sence of supply, the rely de-energises. Alrm output circuit BCE 2V524 - BCE 0312 Type of output: Negtive sttic; NPN trnsistor❶ Mximum voltge pplicle to lod: +V ttery terminl Mximum output current: 300mA Mximum overlod current for 1 second: 2A Dynmic over-voltge protection with inductive lod. BCE BCE BCE BCE 1212 Type of output Rely: 1 chngeover contct (SPDT) Rted voltge: 250VAC IEC rted cpcity in AC1 duty: 5A 250VAC Ith IEC rted cpcity in DC13 or DC14 duty: 5A 30VDC Electricl life: >10 5 cycles Mechnicl life: >30x10 5 cycles. ❶ The output is not overlod or short-circuit protected. It is however cple of switching on 3W filment ul. BCE 10 - BCE 12 DERATING CRVE Certifictions nd complince Certifictions otined: EAC. Complint with stndrds: IEC/EN Chrging current 95% 90% 85% 240V AC 230V AC 0V AC 80% 75% 50 C 55 C 60 C 65 C 70 C Operting temperture Dimensions Wiring digrms Technicl chrcteristics pge -7-5
7 - + OT Automtic ttery chrgers Dimensions [mm (in)] BCF... BCG BCG BCG 0612RS - BCG 0524RS Mounting dpter BCG X00 90 (3.54 ) (1.99 ) (1.99 ) 44 (1.73 ) 162 (6.38 ) 159 (6.26 ) 149 /5.87 ) 63.2 (2.49 ) 136 (5.35 ) 35 (1.38 ) 9 (0.35 ) BCE BCE 2V (5.27 ) 100 (3.94 ) POWER ON CHARGE % 65 (2.56 ) POWER 0-240V 81.5 (3.21 ) 96 (3.78 ) 45 (1.77 ) 91 (3.58 ) 145 (5.71 ) (5.92 ) 71 (2.79 ) BCG BCG BCG 1212RS - BCG 1024RS 213 (8.38 ) 206 (8.11 ) 198 (7.79 ) 80 (3.15 ) 93 (3.66 ) 100 (3.94 ) 145 (5.71 ) 151 (5.94 ) (4.74 ) BCE BCE (7.56 ) 140 (5.51 ) POWER ON 130 (5.12 ) 63 (2.48 ) CHARGE % 80 (3.15 ) 130 (5.12 ) POWER POWER 0-240V OT COM NO NC BCE BCE (7.56 ) 140 (5.51 ) 178 (7.01 ) POWER ON 180 (7.09 ) 230 (9.05 ) CHARGE % POWER POWER 0-240V OT COM NO NC 178 (7.01 ) Wiring digrms BCF... VOLTAGE AND CRRENT CHARGING CONTROL BCG... VOLTAGE AND CRRENT CHARGING CONTROL BCG...RS VOLTAGE AND CRRENT CHARGING CONTROL AXILIARY BOARD RDY RDY L N COM NO NC L N A B COM NO NC L N PE OT SPPLY VAC BOOST OT SPPLY VAC BCE 2V BCE BCE BCE BCE BCE VOLTAGE AND CRRENT CHARGING CONTROL VOLTAGE AND CRRENT CHARGING CONTROL BCG A T BCG A T BCG A T BCG A T LOAD RS485 BAT-2 1A T SENSE PT1000 BOOST OT SPPLY -6
8 Automtic ttery chrgers Technicl chrcteristics TYPE BCG... - BCG...RS BCF... BCE... Description Single phse utomtic ttery chrger Single phse utomtic ttery chrger 1 chrging level for seled nd non-seled 1 chrging level for led-cid tteries led-cid tteries Supply voltge VAC ±10% 50/60Hz ±10% VAC ±10% 50/60Hz ±5% 0-240VAC ±10% 50/60Hz ±5% Rted output voltge (oc) 12-24VDC Rted chrging current (Ic) 6-12A (12VDC) A (12VDC) A (12VDC) 5-10A (24VDC) A (24VDC) A (24VDC) CHARGING CYCLE Reference stndrds DIN Digrm c 0,5c - constnt current chrge - constnt voltge chrge Ic I End chrging voltge c For BCG... 12V ttery: 13.6VDC (2.27V/cell) 12V ttery: 13.8VDC (2.3V/cell) 12V ttery with DIP2: 24V ttery: 27.2VDC (2.27V/cell) 24V ttery: 27.6VDC (2.3V/cell) in pos. V1: 13.8V in pos. V2: 13.5V (defult). 24V ttery with DIP2: in pos. V1: 27.6V in pos. V2: 27.0V (defult) For BCG...RS 12V ttery: djustle V with NFC or RS485 For BCG...RS 24V ttery: djustle V with NFC or RS485 Chrging current For BCG... djustle 20% to Ic Fixed Adjustle 30% to Ic (using potentiometer/trimpot) (using potentiometer) For BCG...RS djustle 20% to Ic with NFC or RS485 Current limit Yes Boost +4.4% c PROTECTION Type Mins supply fuse Mins supply fuse Mins supply fuse Chrging inhiition due to: Chrging inhiition due to: (5, 6, 10, 12A types only) Short circuit t ttery terminls Short circuit t ttery terminls Bttery output fuse Reverse ttery polrity Reverse ttery polrity Chrging inhiition due to: Low voltge t ttery poles (<0.5 oc) Low voltge t ttery poles (<0.5 oc) Short circuit t ttery terminls Output overlod Output overlod Reverse ttery polrity Disconnected ttery only for Low voltge t ttery poles (<0.5 oc) communicting version Disconnected ttery OTPT CIRCIT Type of output 1 rely 1 rely Sttic (NPN trnsistor) ❶; 5A 30VDC 3A 250VAC AC1 rely with 1 c/o contct (SPDT), 5A 250VAC ❷ AMBIENT CONDITIONS Operting temperture C C C ( C with 1-5%Ic/ C derting y trimpot) Storge temperture C C C HOSING Version Internl pnel mount Modulr Internl pnel mount IEC degree of protection IP20 IP20 IP00 Cooling Nturl Connections Fixed terminls Fixed terminls Removle/plug-in terminls❶ Fixed terminls❷ ❶ For 2.5A nd 3A types only. ❷ For 5, 6, 10 nd 12A types only. -7
AUTOMATIC BATTERY CHARGERS 22
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