Krones Plastics Technology Workshop: Recycled Plastics and Green Technologies Hong Kong, November 16th, 2017
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1 Krones Plastics Technology Workshop: Recycled Plastics and Green Technologies Hong Kong, November 16th, 2017
2 2 KRONES Group Workshop at the Hongkong Plastics Manufacturers Association Ltd. Agenda Overview of Krones Group Plastics Recycling Portfolio Latest References Video
3 CC-en06-p /17 CC LR 3 KRONES Group Who we are: system supplier for the beverage industry Individual components, lines and turn-key factories for the beverage and food industry Complete solutions from a single source: from beverage production to container recycling Every fourth bottle in the world runs through a KRONES machine
4 CC-en06-p /17 CC LR 4 KRONES Group What we offer: lines and factories Example: beer in returnable glass bottles 1 2 Brewing 6 Pasteurisation 7 1 Cleaning 3 Labelling Cleaning 4 Packing Inspection Palletising Filling and capping Storing and controlling
5 CC-en06-p /17 CC LR 5 KRONES Group What we offer: lines and factories Example: soft drinks in non-returnable PET containers Beverage production 2 Inspection Stretch blow moulding 3 Packing 7 Filling and capping Palletising Labelling Storing and controlling
6 CC-en06-p /17 CC LR 6 KRONES Group House of Krones Digitalisation Automatic control systems IT services Process technology Beer Malt beverages Soft drinks Juice Water Liquid food Plastics recycling Bottling and packaging equipment Labelling technology Inspection technology Filling technology Cleaning technology Plastics technology Packing and palletising technology Conveyor technology Intralogistics Warehouse management systems In-house solutions Order picking systems Lifecycle Service Line efficiency On-site services Retrofits
7 CC-en06-p /17 CC LR 7 KRONES Group Where we work KRONES Germany Company founded 1951 Headquarters: Neutraubling 5 production sites German subsidiaries: Evoguard HST KIC Krones Milkron Syskron Overall: 10,106* employees * Neutraubling: KIC KRONES Adhesives, cleaning agents and lubricants 27* employees Neutraubling: KRONES Filling, labelling, plastics and inspection technology, block systems, process technology for non-alcoholic beverages, IT solutions 6,521* employees Freising: KRONES Laatzen: Milkron GmbH Engineering 20* employees Steinecker process technology for beer 465* employees Rosenheim: KRONES Packaging and palletising technology 1,075* employees Flensburg: KRONES Product treatment and cleaning technology, PET recycling 530* employees Dassow: HST Homogenisers 43* employees Wackersdorf: Syskron Intralogistics solutions, Business consulting, Plant digitalization 190* employees (incl. Triacos) Nittenau: KRONES Production of large parts 764* employees Nittenau: Evoguard Valves, pumps and tank safety systems 82* employees
8 CC-en06-p /17 CC LR 8 KRONES Group Where we work KRONES Worldwide 7 life cycle service centres: Neutraubling, Germany Franklin, USA São Paulo, Brazil Johannesburg, South Africa Bangkok, Thailand Taicang, China Moscow, CIS 93 international offices in total Sales and service locations Kosme: machines for the middle and low output range 14,794* employees worldwide * Subsidiaries Centres and additional production sites
9 CC-en06-p /17 CC LR 9 KRONES Group What we achieve: KRONES in figures for 2016 (in ) 3391 Sales: 3,391.3 million Earnings before tax: million Earnings per share: 5.40 Orders received: 3,441.3 million KRONES sales Group in millions Earning before taxes (EBT)
10 CC-en06-p /17 CC LR 10 KRONES Group Who we work for: customers different industries Sales distribution per industry (sales for 2016: 3,391.3 million ) 60.3 % Non-alcoholic beverages Alcoholic beverages 32.1 % 7.6 % Food, chemicals, pharmaceuticals, cosmetics
11 CC-en06-p /17 CC LR 11 KRONES Group Who we work for: customers in 190 countries Sales distribution per region (sales for 2016: 3,391.3 million ) 64.6 % America, Africa, Asia, Australia Europe (excluding Germany) 25 % 10.4 % Germany
12 12 KRONES Group Workshop at the Hongkong Plastics Manufacturers Association Agenda Overview of Krones Group Plastics Recycling Portfolio Latest References Video
13 13 KRONES Group What is Bottle to Bottle Recycling?
14 14 KRONES Group Short-Term Reuse!
15 15 KRONES Group Short-term reuse! Longterm Reuse!
16 16 KRONES Group What is Bottle to Bottle Recycling? Transforming used plastic bottles back to reusable material Depending on type of plastic (PET, PE-HD, PE-LD, PP, PVC, PS, others) various applications are possible: Fiber Bottles for non-food / food Thermoforms Sheet Strapping Pipes Toys Etc.
17 17 KRONES Group Plastics recycling example: European Market Trends Focus of KRONES Plastics Recycling
18 KRONES Group KRONES Plastics Recycling Portfolio for rigid HDPE, PP and PET Portfolio for PET (rigid) Portfolio HDPE and PP (rigid) Krones Washing / Krones or Erema SSP from bales to fibre, foil or bottle applications Krones Washing line / Erema Extrusion & melt filtration from bales to pellets Additional KRONES Factory planning services available From Sales of single machine up to Turnkey projects for complete recycling factories (incl. integration of utillities)
19 19 KRONES Group PET-Recycling Trends and Market Outlook More or less constant shares: 68% fiber industry 12% B2B (upward trend) 11% PET sheets rest strapping and other Legislation worldwide is becoming stricter Recycling is fostered landfill and energy use (burning) are restricted Worldwide collection rates are improving (Asia leads) Applications compete for material supply Low water and energy Legislation use are critical for recycling plants More challenges require excellent technology! Possible Applications Economy
20 source: PCI PET Packaging Resin & Recycling Ltd 20 KRONES Group Market overview PET Recycling 2015 ~ 26,2 Mio. tons PET in packaging industry ~ 20,5 Mio. tons PET bottles (ca. 75 %) ~ 50% (ca. 10,1 Mio tons) collected Usage: 68,2 % fiber industry 12,4% B2B (upward trend) 11,4 % PET films 4,3 % strapping 4,5 % others Possible barriers for B2B Recycling: Avalability of raw material Efficiency Legal restrictions For Plastic Packaging there is NO sustainability without recycling!!
21 21 KRONES Group PET-Recycling Krones Technology working two ways Low-tech recycling plants still common Low quality means low profit High resources consumption Krones Technology TCO Save resources Q Enhance quality Investment in better technology High quality product Better margin higher profit
22 22 KRONES Group Plastics Recycling at Krones is offering complete plant solutions Frontend / Sorting (external supplier) Washing module (Krones) PET / HDPE / PP Decontamination module (Krones or Erema) PET Extrusion + melt filtration (Erema) PET / HDPE / PP Auxiliaries (external supplier) Integrated by Krones Plant engineering: Feasibility / Concept / Integrator / Turnkey / Project management available Low costs at well defined quality and quantity Return on investment Client needs
23 23 KRONES Group What s new: Cooperation Erema - Krones Krones Washing line Well-proven Hot washing technology for plastic flakes Meta Pure W from Krones Combined with SSP technology Vacurema from Erema Delivery - single machines up to complete factories for plastics recycling Krones Factory planning Presorting / Periphery OEM Goal: Coordinated Planning of complete factories resulting in higher benefit for customer Erema SSP
24 24 KRONES Group KRONES PET-Recycling: Metapure W Key figures and advantages Performance ranges 1.000kg/h, 1.500kg/h, 2.000kg/h, 3.000kg/h, 4.500kg/h Flexible modular concepts connects to dry or wet grinders Practically no generation of fines screw conveyor is standard Highly efficient caustic treatment and hot rinsing of the flakes resulting in Excellent cleaning results lowest organic and inorganic residues and virtually no glue contamination or labels on flakes Water savings due to water cascade PO flakes are washed and optionally dried and packed can be sold separately in hi-quality Modular setup of the aggregates tailored to customers needs Washing module for up to kg/h enhanced washing quality for fiber, foil and bottle-to-bottle applications
25 25 KRONES Group KRONES PET-Recycling: Metapure S (Bottle to Bottle-Recycling) Key figures and advantages Performance ranges 500kg/h; 1.000kg/h and 1.500kg/h Treatment times according to required IV enhancement Flake- or pellets-process Compliant with FDA, EFSA and various customer-oriented specifications Unique process design with solid phase and liquid phase processing Decontamination module for up to 1.500kg/h with options new process for high quality material.
26 26 KRONES Group VACUREMA PRIME process description Reactor / Extruder combination incl. melt filtration Flakes- SSP (increasing intrinsic viscosity (+~0,04dl/g/h) continuous hot flake feeding system from the already decontaminated flake All-time same filling level, temperature and vacuum (<5mBar) Very short single screw extruder Fine melt filtration (e.g. 32 or 64 µm) Pelletizing
27 27 KRONES Group Example for a turnkey solution Metapure S Metapure S Disposal of wastes Chemical storage (Media supply) Frontend Metapure W Exhaust from grinders Exhaust W.Mod. 2x grinders
28 28 KRONES Group AGENDA Overview of Krones Group Plastics Recycling Portfolio Latest References Video
29 KRONES Group Mpact - South Africa t/y Output of PET Washing module
30 KRONES Group Mpact - South Africa t/y Output of PET Decontamination module + pelletisation
31 31 KRONES Group Reference PET Recycling West / Germany Washing line for PET 3 tons / h
32 32 KRONES Group Coming reference: FPCO Japan in 2018
33 33 KRONES Group Coming reference: rplanet Earth USA in 2018 LINK TO FULL ARTICLE
34 34 KRONES Group AGENDA Overview of Krones Group Plastics Recycling Portfolio Latest References Video
35 35 KRONES Group Search for the English video in YouTube with search words: Krones, PET Recycling, South Africa Link to the video in YouTube:
36 CC-en06-p /15 CC LR 36 KRONES Group
37 Thank you! Peter Hartel Head of Sales PET Recycling Tel : Cell: peter.hartel@krones.com Peter Lamers Head of Sales China East Tel : Cell: peter.lamers@krones.com We do more.
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