CREATING TOMORROW S SOLUTIONS. The technology of choice for waterborne adhesives
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1 CREATING TOMORROW S SOLUTIONS Latin America I Adhesives I PRODUCT OVERVIEW Make the Move to VAE Dispersions The technology of choice for waterborne adhesives
2 Take Advantage of the NEW OPPORTUNITies for Growth in Your Market 2
3 PUT YOUR TRUST IN A PERFECT COMBINATION OF EXPERIENCE AND INNOVATION WACKER is one of the world s leading suppliers of high-quality binders and polymer additives. WACKER scientists have been working with polymeric binders since the 1950s, and with highperformance vinyl acetate/ethylene (VAE) copolymer dispersions since the mid-1960s. Now, WACKER is the market and technology leader in VAE dispersions with world class production sites in the Americas, Europe and Asia. The future belongs to environmentally friendly systems. WACKER supplies you with an important component of such systems: a product range that includes low-voc, FDA-compliant and non-apeo surfactant stabilized binders, but still offers full performance and in many cases cost advantages. Your Innovative Boost We complement our production and market experience with our tradition as a hands-on innovation partner to our customers throughout the world. That makes WACKER one of the most research-intensive chemical companies in the world, maintaining its own research department to secure an innovative lead for WACKER and its customers. Your Market Lead Complementing our research, our technical centers provide support for customers worldwide. The technical centers are locally based, globally networked, cuttingedge laboratories, which will assist you in your specific applications, modify products to your specifications, test different systems or analyze new formulations. Your Competitive Advantage The in-depth product know-how that we have gained, together with our long experience in manufacturing and marketing, has resulted in a portfolio that is as mature as it is innovative. Most recent developments are oriented to tomorrow s demands. They meet requirements for sustainability and environmental compatibility while offering optimum cost/benefit. And, of course, they perform the most important function: optimizing the properties of your products to give them a competitive edge. Your Partners High solids adhesives, solvent- and plasticizer-free binders, low-formaldehyde products there are many applications where the future sets us new challenges. We want to overcome these challenges together with you. Just contact us! WACKER, VINNAPAS and VINNOL are registered trademarks of Wacker Chemie AG. 3
4 FOR ADHESIVES THAT COMBINE EFFICIENCY AND PERFORMANCE High-performance products with low environmental impact. Many of our VINNAPAS and VINNOL dispersions for the adhesives market are characterized as water-based, solvent-free, plasticizer-free, low-formaldehyde and low-voc products that offer excellent opportunities for growth. With their superior performance and cost advantages, these dispersions offer alternatives to many other technologies. WACKER s product line includes vinyl acetate/ethylene (VAE) copolymer dispersions and polyvinyl acetate (PVAc) water resistant homopolymer dispersions. VAEs function as high-quality binders, providing adhesion and cohesion, hydrolytic stability, thermal stability, high degrees of wet tack, fast setting speeds, high solids content and excellent resistance to plasticizers. VAEs boast an exceptional range of properties, allowing them to bond a wide range of different substrates, to have a broad formulation latitude and be applied via a host of high-speed application methods. In over 70 years of development and production of polymer dispersions, we have gathered extensive experience and expertise, which is reflected in our unique product portfolio. VINNAPAS and VINNOL dispersions are particularly suitable for formulating very low-emission dispersion adhesives, and are therefore highly valued for bonding coated paperboard, PVC, rubber, linoleum, polyolefin, cork and textile coverings used in a wide range of applications including: Automotive Bookbinding Case and carton packaging Cigarette manufacturing Cups and tube winding Envelope manufacturing EPI adhesives Flooring Foil and film laminating Furniture laminating Glass and cellulose insulation Glass and plastic bottle labeling Membrane pressing Multiwall and specialty bags PVC laminating Underlayments Vacuum forming Wood adhesives 4
5 VINNAPAS and VINNOL dispersions are impressive for their excellent quality and can be protected with colloid systems, surfactant systems, or a combination of both. The most common colloid system used in adhesive applications is polyvinyl alcohol (PVOH). PVOH is a large molecule that is water soluble. It will therefore contribute a high degree of wet tack to a dispersion that is not possible with surfactant protection. VAE dispersions protected with partially hydrolyzed PVOH can be readily machine applied and are non-spattering. They display fast setting, have good flow and are easy to clean up. Surfactant-protected systems are much more thixotropic than PVOH-stabilized dispersions and become thinner under high shear conditions. Advantages of surfactant-protected dispersions include lower heat-seal temperature, better adhesion to plastics, clearer films, higher water resistance and good sprayability. In some cases, our dispersions are polymerized with a combination of protective colloids and surfactants to achieve the best combination of performance attributes. VINNAPAS and VINNOL dispersions offer a wide range of products so that compounders can formulate or blend an adhesive product that will exhibit the best performance balance for their end customer s adhesive application. 5
6 Dispersions for the Adhesives Industry Product Overview Dispersion properties Specification data 1 Tradename Grade Solids content (residue after drying) [%] Viscosity Brookfield [mpa.s] 2 ph Typical general characteristics Glass transition temperature Tg (DSC) (approx.) [ C] Stabilization system Polymer functionality VINNAPAS vinyl acetate/ethylene copolymer dispersions polyvinyl alcohol protected grades VINNAPAS ± 1 1,300 2, PVOH VINNAPAS EPN ± 1 1,000 4, PVOH Acrylamide VINNAPAS ± 1 1,800 2, PVOH VINNAPAS EP ± 1 4, PVOH VINNAPAS ± PVOH/Nonionic VINNAPAS EP ± 1 2,800 4, PVOH VINNAPAS EP ± 1 4,000 6, PVOH VINNAPAS EP ± 2 1,700 2, PVOH VINNAPAS ± 1 1,800 2, PVOH VINNAPAS 400 H 55 ± 1 3,100 4, PVOH VINNAPAS ± 1 1,000 1, PVOH/Nonionic Carboxylic acid VINNAPAS ± 0.5 1,500 3, PVOH/Nonionic VINNAPAS ± PVOH/Nonionic VINNAPAS ± 1 1,300 2, PVOH VINNAPAS ± PVOH/Nonionic Carboxylic acid VINNAPAS vinyl acetate polymer dispersions polyvinyl alcohol protected grades VINNAPAS DPN ± 1 12,000 18, PVOH Acrylamide VINNAPAS DPN ± 2 10,000 14, PVOH Acrylamide VINNAPAS DPN ± 1 9,000 13, PVOH Acrylamide VINNAPAS DPN ± 2 14,000 22, PVOH Acrylamide VINNAPAS DPX ± 1 7,000 11, PVOH Acrylamide 1 These figures are only intended as a guide and should not be used in preparing specifications. 2 PVOH grades Brookfield RVF#3 at 20rpm Surfactant grades Brookfield LVF#3 at 60rpm 6
7 Performance attributes Grade Wet tack Setting speed Thickening response Cohesion & heat resistance Water resistance Shear thinning rheology Adhesion & Flow/wetting VINNAPAS vinyl acetate/ethylene dispersions polyvinyl alcohol protected grades 323 EPN EP EP 17 EP 11 EP H VINNAPAS vinyl acetate/ethylene dispersions polyvinyl alcohol protected grades DPN 15 DPN 16 DPN 17 DPN 47 DPX 271 excellent high medium 7
8 Applications Grade Paperboard & corrugated Coated cartonboard Wood & wood products PVC Polymeric films Metallized films & foils VINNAPAS vinyl acetate/ethylene dispersions polyvinyl alcohol protected grades 323 EPN EP EP 17 EP 11 EP H VINNAPAS vinyl acetate/ethylene dispersions polyvinyl alcohol protected grades DPN 15 DPN 16 DPN 17 DPN 47 DPX 271 8
9 9
10 Dispersions for the Adhesives Industry Product Overview Dispersion properties Specification data 1 Tradename Grade Solids content (residue after drying) [%] Viscosity Brookfield [mpa.s] 2 ph Typical general characteristics Glass transition temperature Tg (DSC) (approx.) [ C] Stabilization system Polymer functionality VINNAPAS vinyl acetate/ethylene copolymer dispersions surfactant protected grades VINNAPAS EF ± Anionic VINNAPAS EF ± Anionic VINNAPAS ± Anionic Acrylamide VINNAPAS ± Nonionic VINNAPAS ± Cellulosic/Nonionic VINNAPAS EN ± Anionic Acrylamide VINNAPAS ± Anionic Acrylamide VINNAPAS EAF ± 3 8,000 2, Anionic VINNOL ethylene/vinyl chloride copolymer dispersions surfactant protected grades VINNOL ± Anionic Amide VINNOL ± Anionic Amide VINNOL ± Anionic Amide VINNOL vinyl acetate/ethylene/vinyl chloride terpolymer dispersion surfactant protected grade VINNOL ± Anionic/Nonionic Amide 1 These figures are only intended as a guide and should not be used in preparing specifications. 2 PVOH grades Brookfield RVF#3 at 20rpm Surfactant grades Brookfield LVF#3 at 60rpm 3 Brookfield LVF#2 at 60rpm 10
11 Performance attributes Grade Wet tack Setting speed Thickening response Cohesion & heat resistance Water resistance Shear thinning rheology Adhesion & flow/wetting VINNAPAS vinyl acetate/ethylene copolymer dispersions surfactant protected grades EF 539 EF EN EAF 68 VINNOL ethylene/vinyl chloride copolymer dispersions surfactant protected grades VINNOL vinyl acetate/ethylene/vinyl chloride terpolymer dispersion surfactant protected grades 430 excellent high medium 11
12 Applications Grade Paperboard & corrugated Coated cartonboard Wood & wood products PVC Polymeric films Metallized films & foils VINNAPAS vinyl acetate/ethylene copolymer dispersions surfactant protected grades EF 539 EF EN EAF 68 VINNOL ethylene/vinyl chloride copolymer dispersions surfactant protected grades VINNOL vinyl acetate/ethylene/vinyl chloride terpolymer dispersion surfactant protected grades
13
14 YOUR GLOBAL PARTNER FOR LOCAL SOLUTIONS WACKER offers you a local presence worldwide. You have at your disposal, across five continents, the knowledge of local experts, who are in turn supported by a global network. You ll gain advantages such as our unique expertise acquired in a broad spectrum of applications and markets during over 70 years of experience. Reliable Deliveries and Customer Proximity We have our own production sites in the Americas, Europe and Asia, which reduce transit times and ensure continuity of supply while maintaining consistently high quality. Standard-Specific Tests Specialists from our technical centers support you in optimizing existing formulations and developing new products. Your Partner for Innovations WACKER is active on standardization committees worldwide, collaborating closely with universities and regularly partnering with research institutes to develop projects. That makes us especially qualified to be a partner for innovations which we will gladly initiate and see through to completion with you. Just contact us! 14
15 EXPERTISE AND SERVICE NETWORK ON FIVE CONTINENTS Sales and production sites, plus 20 technical centers, ensure our local service presence worldwide. WACKER is one of the world s leading and most research-intensive chemical companies. In 2009, its sales totaled 3.7 billion. Products range from silicones, binders and polymeric additives for diverse industrial sectors to bioengineered pharmaceutical actives and hyperpure silicon for semiconductor and solar applications. As a technology leader focusing on sustainability, WACKER promotes products and ideas that offer high value-added potential to ensure that current and future generations enjoy a better quality of life based on energy effi ciency and protection of the climate and environment. Spanning the globe via fi ve business divisions, 26 production sites and over 100 subsidiaries and sales offi ces, we have established a presence in all key economic regions and growth markets. With a workforce some 15,600 strong, WACKER sees itself as a reliable innovation partner that develops trailblazing solutions for, and in collaboration with, its customers. WACKER also helps them boost their own success. Our technical centers employ local specialists, who assist customers worldwide in the development of products tailored to regional demands, supporting them during every stage of their complex production processes, if required. WACKER e-solutions are online services provided via our customer portal and as integrated process solutions. Our customers and business partners thus benefi t from comprehensive information and reliable service to enable projects and orders to be handled fast, reliably and highly effi ciently. Visit us anywhere, anytime around the world at: All figures are for
16 Wacker Quimica do Brasil Ltda. Rua Municipal no Jandira São Paulo Brazil Tel Fax Wacker Mexicana, S.A. de C.V. Calle Picacho Ajusco no Col. Jardines en la Montana Tlalpan Mexico, D.F. Mexico Tel Fax e/ The data presented in this brochure are in accordance with the present state of our knowledge but do not absolve the user from carefully checking all supplies immediately on receipt. We reserve the right to alter product constants within the scope of technical progress or new developments. The recommendations made in this brochure should be checked by preliminary trials because of conditions during processing over which we have no control, especially where other companies raw materials are also being used. The information provided by us does not absolve the user from the obligation of investigating the possibility of infringement of third parties rights and, if necessary, clarifying the position. Recommendations for use do not constitute a warranty, either express or implied, of the fitness or suitability of the product for a particular purpose.
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