Perencanaan Desain Berbasis Teknologi Informasi dan Komunikasi di Industri Manufaktur
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1 Perencanaan Desain Berbasis Teknologi Informasi dan Komunikasi di Industri Manufaktur Nanang Ali Sutisna Master Eng. in Computer Integrated Manufacturing Senior Consultant, Solutions PT Nusantara Secom Infotech
2 Perusahaan Manufaktur Suppliers/ Vendor Customer Support ISO Approval Review, Release Human Resource Account / Finance Sales & Marketing Supplier chain Purchasing Pre/Post Sales Support Digital Review View & Markup Recognition Audit Training Corporate Communication Staff Development Virtual Learning Costing Define incentive program Quick Response Marketing Proposal Easy to quote Presentation Product Launch e-manufacturing IT Research & Development Factory Manager/ Planner Manufacturing/ Assembly Shop floor Quality Control Distribution CAD/CAM CAE / FEA Prototyping Technology Methodology Integrating Actual vs. schedule Product Assembly/ Scheduling Disassembly Sequencing Work-to-lists Robotic/Work Cell Animation Route cards Digital Factory Defect Analysis Quality Control Fulfillment Delivery Aktifitas Berbasis TIK di Industri Manufaktur Computer-aided techniques: CAD, CAE, CAM, CAPP, CAQ,PPC, ERP A business system integrated by a common database. Devices and equipment: CNC, DNC, PLCs, Robotics, Computers, Software, Controllers, Network, Interfacing, Monitoring equipment Technologies: FMS, ASRS, AGV, Robotics, Automated conveyance systems Others: Lean manufacturing 3 1
3 Arti Singkatan: CAD: Computer Aided CAE : Computer Aided CAM : Computer AidedManufacturing CAPP : Computer Aided Process Planning CAQ : Computer Aided Quality Assurance PPC : Planning & Control ERP: Enterprice Resources Planning CNC: Computer Numerical Control DNC: Direct Numerical Control PLC: Programable Logic Controller FMS: Flexible Manufacturing System ASRS: Automatic Storage & Retrieval System AGV: Automatic Guided Vehicle 4 Siklus Produksi CAD Product Concept Drafting Customer & market Order new Equipment And tooling Process Planning Quality Control Scheduling 2
4 Siklus Produksi Berbasis TIK Computer Aided ComputerAided Drafting And Documentation Product Concept Drafting Customer & market Order new Equipment And tooling Process Planning Computer Aided Process Planning Quality Control Scheduling Computer Aided QualityControl Computer Controlled Robot, machines, etc. Computerized scheduling, Material requirement planning, Shopfloor control Sejarah Computer Aided CAD pertama kali digunakan di industri otomotif dan dirgantara 1964: DAC-1 (Dr. Patrick J.Hanratty, General Motors) 1964: Bell GRAPHIC 1 (Lockheed project) 1971: UNISURF (Piere Bezier, Renault) car body design and tooling. 1971: ADAM (Automated Drafting And Machining), Dr. P. J. Hanratty (Manufacturing and Consulting Services Inc.) 1981: CATIA (Dassault Systemes), Romulus (ShapeData), Uni-Solid (Unigraphics) 1982: AutoCAD (Autodesk) 1988: Pro/Engineer Dengan dikembangkannya kernel pemodelan solid B-Rep, muncul CAD kelas mid-range 1995: Solidwork 1996: SolidEdge 1999: Inventor 3
5 Evolusi Teknologi CAx ELECTRONIC DRAWING 3D DESIGN DIGITAL MOCKUP VIRTUAL PRODUCT & PROCESS KNOWLEDGEWARE Centric Process Centric Tujuan Penggunaan CAD Meningkatkan produktifitas desainer. Meningkatkan kualitas desain. Meningkatkan komunikasi antar bagian desain. Membuat database untuk manufaktur. Tujuan akhir adalah menurunkan biaya dan meningkatkan daya saing. 4
6 Diagram Front-end Loading High Freedom to Change (as late as possible) Product Knowledge (as early as possible) ENGINEERING / MANUFACTURING PROCESSES Front end Loading Low A permanent driver for CATIA development: Front End Loading Cycle Time Proses Desain Berbasis TIK Process Recognition Of need Computer Aided Desain Problem Definition Conceptual And Styling Synthesis Analysis Analysis and Optimization Review And Evaluation Evaluation Detailed Presentation 5
7 Aplikasi Berbasis TIK di Industri Manufaktur Capability to manage with the force of FACTS, SPEED & CONTROL Suppliers/ Vendor Customer Support ISO Approval Review, Release Human Resource Account / Finance Sales & Marketing Supplier chain Purchasing Pre/Post Sales Support Digital Review View & Markup Recognition Audit Training Corporate Communication Staff Development Virtual Learning Costing Define incentive program SCM CRM ERP (Enterprise Resources Planning) e-manufacturing Quick Response Marketing Proposal Easy to quote Presentation Product Launch IT Research & Development Factory Manager/ Planner Manufacturing/ Assembly Shop floor Quality Control Distribution CAD/CAM CAE / FEA Prototyping Technology Methodology Integrating Actual vs. schedule Product Assembly/ Scheduling Disassembly Sequencing Work-to-lists Robotic/Work Cell Animation Route cards Digital Factory PLM (Product Lifecycle Management) 12 Defect Analysis Quality Control Fulfillment Delivery Contoh Solusi PLM Dassault Systemes Group Virtual Product Virtual Testing Virtual PLM Collaboration Life Experience 6
8 14 Terima Kasih 7
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