Industry 4.0 opportunities to optimize the use of paper and board for recycling

Transcription

1 20th bvse International Recovered Paper Conference rd April 2017 in Düsseldorf Industry 4.0 opportunities to optimize the use of paper and board for recycling L. Tempel, J. Hempel (PTS Heidenau)

2 2 Digitalising the paper value chain Just like that, or maybe try a little harder?

3 3 Industry 4.0 Opportunities to optimize the use of paper and board for recycling What is? Vision or reality?

4 What is? Internet of Things IoT Smart Things 4 Physical objects are virtually connected via the Internet

5 Vision or reality? Internet of Things IoT Smart Bins 5 Filling-level sensors Intelligent monitoring Route optimization? Monitoring the compositon? Self-sorting sources:

6 What is? New business models Smart Service 6 On-Demand Economy Requests are satisfied in the shortest possible time to ensure the maximal utilisation of resources Global networking and direct communication via social media lead to an interconnected world source:

7 Vision or reality? New business models Smart Service 7 On-demand secondary raw material procurement via app Digital marketplace for the paper industry sources:

8 Vision or reality? Product Lifecycle Management Smart design 8 Integrated engineering across the entire product lifecycle Greenblue. Sustainable Packaging Coalition. 2013

9 What is? Product Lifecycle Management Smart design 9 Recyclability?! Products grow ever more complex Manifold raw materials and additives? Design for recycling Smart trash?! Communicative packaging: RFID, QR Code, NFC? End-of-life data? Recycling data

10 What is? Horizontal Integration Smart Value Chain 10 Interconnection with other companies in the value network source: Kagermann et al.: Umsetzungsempfehlungen für das Zukunftsprojekt Industrie 4.0. Abschlussbericht des Arbeitskreises Industrie 4.0, 2013

11 Vision or reality? Smart Value Chain 11 Sensor-based sorting technologies: measured data could be systematically analysed to provide quality data directly with each consignment of paper and board for recycling source: e39.jpg

12 What is? Vertical Integration Smart Factory 12 Company-wide network (Smart Factory) All company levels are integrated through the continuous use of consistent data Innovative measurement and analytical systems provide real-time quality and process data source: Kagermann et al.: Umsetzungsempfehlungen für das Zukunftsprojekt Industrie 4.0. Abschlussbericht des Arbeitskreises Industrie 4.0, 2013

13 Vision or reality? Smart Management of Paper and Board for Recycling 13 Automated entry inspection of baled paper and board for recycling Automated measuring device BALEMAT II.. A high-capacity system with maximum bale feed flexibility Minimum set-up times Target throughput at least 100,000 bales per year Installed at ORORA Paper in Australia

14 Vision or reality? Smart Management of Paper and Board for Recycling 14 Automated entry inspection of baled paper and board for recycling Automated measuring device BALEMAT 2 Truck The bales are measured while still on the truck Testing only takes about 1 minute Manual or (optionally) automatic drill positioning Optional collection of reference samples

15 Vision or reality? Smart Management of Paper and Board for Recycling 15 Automated entry inspection of baled paper and board for recycling Automated measuring device BALEMAT 2 Truck The device can inspect four bales per truck position and may be positioned at random at the truck The operator selects the exact position and activates the drill with a laser crosshair module The tarpaulin must be open to have access to the bales

16 16 Thank you for your attention Jörg Hempel +49 (0) Veranstaltungshinweis PTS-Fachseminar Altpapier im Fokus Sicherung des Recyclings durch innovative Technologien und Nutzungskonzepte in Dresden Lydia Tempel +49 (0) PTS Heidenau Pirnaer Str Heidenau