SMART PRODUCTION R O B O T I C S & A U T O M AT I O N G R O U P D E PA R T M E N T O F M AT E R I A L S & P R O D U C T I O N

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1 1 SMART AALBORG UNIVERSITY CASPER SCHOU R O B O T I C S & A U T O M AT I O N G R O U P D E PA R T M E N T O F M AT E R I A L S & P R O D U C T I O N

2 Agenda 2 2 About me Motivation for Smart Production Technology and Prospects Intelligent Manufacturing AAU Smart Production AAU Smart Lab Activities

3 About Me 3 3 Postdoc Love robots! Robotics and automation group Collaborative Robots Laser Processing Smart Production

4 Smart Production Smart Production

5 The Challenge 5 5 Globalization Demographic change Technology Individualization Sustanability

6 The Challenge 6 6 Increasing demands for flexibility Dynamic and unpredictable markets, Increasing product complexity and variety Shorter product lifecycles Increasing demands for efficiency Globalization remains a fact Increased focus on the sustainability Impact of manufacturing on the environment must be reduced Need for well-paid, secure and quality jobs in safe working environments

7 Industrie 4.0 Technologies Autonomous robots 7 7 Big data and analytics Simulation Augmented reality INDUSTRY 4.0 Horizontal and vertical system integration Additive manufacturing Industrial Internet of Things The cloud Cybersecurity Boston Consulting Group

8 Smart Production vs Smart Products 8 8 Smart Production Smart Products

9 Smart Production Systems 9 9 Enterprise ERP Hierarchical Plant MES Batch Historian Process Operation & Monitoring Process Automation Field Energy Monitoring Intelligent Motor Control Device Management Cabled Fixed locations Complex Static layout Isolated robots

10 Smart Production Systems Hierarchical Cabled Fixed locations Complex Static layout Isolated robots

11 Data is the key Foresight OPTIMIZATION Insight Hindsight INFORMATION

12 Prospects of Digitalization Big data gathering by sensor network Health Assessment MANUFACTURING PROCESS CYBER-PHYSICAL SYSTEM BIG DATA ANALYTICS MODELING Feature extraction Machine Learning Pattern Classification

13 The Roadmap Autonomous digitalization Holistic digitalization All intra and extra data flows are implemented Smart digitalization Data flows and value stream are syncronised automatically Transparent digitalization Data is analysed appropriately for users interfaces Basic digitalization Data is captured and shared according to value streams need Zero (ground) Digital processes and capabilities are in place and operative Copyright AAU Smart Production

14 Current state Target The Roadmap Autonomous digitalization Holistic digitalization All intra and extra data flows are implemented Smart digitalization Data flows and value stream are syncronised automatically Transparent digitalization Data is analysed appropriately for users interfaces Basic digitalization Data is captured and shared according to value streams need Zero (ground) Digital processes and capabilities are in place and operative Action Copyright AAU Smart Production

15 Where to start? Typical top-down approach Awareness Goals Plan Implementation

16 Where to start? Hybrid approach: Top-down Bottom-up Iterative Current state Awareness Goals Gap Discover Three key points: Incubate It is a journey not something you buy! Take ownership of your own journey The outcome is (also) knowledge PoC Implementation PoC = Proof of Concept

17 AAU Smart Production Autonomous robots Big data and analytics Simulation Augmented reality Additive manufacturing Business Integration People Horizontal and vertical system integration Industrial Internet of Things The cloud Cybersecurity

18 AAU Smart Production Copyright AAU Smart Production Make Danish industries smarter through application of emergent IT-based technologies Research Smart Lab Awareness Technology Virtual Lab Training Industry Company Labs Implementation EXPLORE PLAY ACT AAU PBL (Co-creation of new knowledge) Strong knowledge supply chain

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20 TRACEABILITY BIG DATA BUSINESS INNOVATION IOT DIGITAL TWIN VIRTUAL COMMISIONING DRONE SCALABLE AND FLEXIBLE AUTOMATION CYBER PHYSICAL SYSTEMS WIRELESS TECHNOLOGY HMI CYBER SECURITY RECONFIGURABLE MANUFACTURING SYSTEMS COLLABORATIVE ROBOT TRADITIONAL AUTOMATION COLLABORATIVE MOBIL ROBOT AGV MASS CUSTOMIZATION SERVICE ORIENTED ARCHITECTURES

21 Tech: Autonomous Robots Project: Logistic Tasks in Smart Production Purpose: Autonomous part feeding Fetch and carry Several workstations and missions On-demand Increased flexibility Distributed control

22 Tech: Autonomous Robots

23 Tech: Smart Labour Project: Low-cost Manual Workstation for Smart Lab Purpose: Quick and cheap introduction of new product variance Modular construction IT-based operator support Pick-by-light Low-cost Flexible and adaptable

24 Tech: Fast Instruction of Industrial Robot Project: Fast Instruction of Industrial Robot Purpose: Collaborative Robots as an Instruction Tool Cross vendor robot operating tool Modular hardware Fast and intuitive instruction Efficient execution

25 Tech: Predicting Human Intentions Project: Predicting Operator Intentions in a Collaborative Environment Purpose: Efficient and safe human-machine collaboration Combination of machine efficiency and??? human dexterity Optimize the task Increase safety Adapt machine to individual operators

26 Tech: Predicting Human Intentions Project: Predicting Operator Intentions in a Collaborative Environment Purpose: Efficient and safe human-machine collaboration Combination of machine efficiency and human dexterity Optimize the task Increase safety Adapt machine to individual operators

27 Tech: Predicting Human Intentions 27 27

28 Tech: Reconfiguration of Smart Lab 28 28

29 Tak for opmærksomheden! Casper Schou Robot og Automationsgruppen, Institut for Materialer & Produktion Aalborg Universitet