VZ09 SCADA Ready: Using Rockwell Software Products to Realize Specific Requirements of a Supervisory Control and Data Acquisition System

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Bruce Stokes
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2 2 Application Overview Manufacturing Dashboards Powerful data logging analysis Utilizing SQL and Stored Procedures Remote monitoring of the application Rich graphical interface Runtime language switching Remote alarm notification with SMS and

3 3 RAD Rapid Application & Development FactoryTalk View Site Edition Global Objects Global objects let you link the appearance and behavior of a graphic object to multiple copies of that object in the same application. When you make changes to the original object, the copies are changed as well. Display reuse with parameter passing The same display can be used multiple times with the parameter passed to them using tag placeholders that forms the tagname. Symbol Factory and Object shading The Symbol Factory is a library of over 5,000 graphical objects optimized for high performance for use in industrial automation HMI applications, Objects can be shaded fill. Data Access Control The External Access property allows you to specify the level of access (Read Only, Read/Write, or None) external applications and devices have to tags.

4 4 Alarming FactoryTalk Alarm and Events System Overview The FactoryTalk Alarms and Events Services centralize the distribution of device-based and tag-based alarm data to run-time clients, through FactoryTalk alarm servers that you add to a FactoryTalk View SE application. Device Based Alarms Logix controllers will serve alarm information to FactoryTalk Alarms and Events Services Banner. There are two instructions in the Logix controllers ALMA for Analog alarm and ALMD for Digital alarm. Tag Based Alarms Allows non Logix based controllers and third party devices to connect to FactoryTalk alarms and events. FactoryTalk View Command You can associate a FactoryTalk View command with any alarm. The command is executed from the Alarm and Event Summary or Alarm and Event Banner.

5 5 Real Time Alarm Notification Specter Instruments WIN-911 Overview WIN-911 is real-time Alarm Notification Software that works with FactoryTalk Alarm and Events to monitor operations and notify personnel of problem conditions. Alarm notification can be via SMS, pager, voice or . 2 way SMS Text notification on alarms Individual alarm acknowledgement from your cell phone On Demand list of alarms which have been acknowledged, but are still in the alarm condition Health Status 2- Way Manual Text messaging available in the WIN-911 alarm monitor

6 6 Remote monitoring of the application FactoryTalk Viewpoint. FactoryTalk ViewPoint provides a Web based thin client for FactoryTalk View Site Edition and PanelView Plus 6. Only a web-browser and Microsoft Silverlight required on the client. Remotely change tag values in FactoryTalk View Machine or Site Edition applications Numeric Input, String Input, Push Button controls and Control List Selector. Remotely change tag values in FactoryTalk View Site Edition applications Set, Toggle, Equals (Tag2 = Tag1 * ), Ramp or Touch Animation with Command. Execute Macros.

7 7 Utilizing SQL and Stored Procedures FactoryTalk Transaction Manager FactoryTalk Transaction Manager can move large amounts of data in a fast and robust manner. Provides error checking for when a transaction has not completed. Can write-back handshake to control system for transfer verification. Two types of transaction Uni-Directional Data transactions (Data logging from a Controller to a Database) Bi-directional Data Transaction. A bit in the controller triggers the transaction, Data from the control system is passed to a stored procedure in the database and the stored procedure executes and the output data is downloaded to the controller. Stored Procedures A stored procedure is a set of Structured Query Language (SQL) statements with an assigned name that's stored in the database in compiled form. Utilize the full power of the Microsoft SQL instruction set.

8 8 Powerful data logging and analysis FactoryTalk Historian Site Edition and FactoryTalk Vantagepoint VantagePoint 4.0 Historian connector Logical model of the data points. Instances of types allows for quick deployment of new Historian tags to report on Real time tags that are historized are automatically detected. User can drag a real time tag onto a trend and automatically the system will show historical data. When tags are historized in multiple historians the system can find the best source of information needed for a report / trend. Makes reporting completely transparent to the end user. User can drag a real time tag onto a trend and automatically the system will show historical data. Aggregations of data are automatically handled in Historian.

9 9 Manufacturing Dashboards FactoryTalk VantagePoint Collects, aggregates and correlates disparate data from your manufacturing and production processes and business systems. Advanced trend tool XY Plotter Excel Add-in Portal for thin client access Advanced Dashboards. Xcelsius is a powerful third-party tool bundled with VantagePoint Designer tool used to create Interactive Visualizations Flash based tool used in web sites, portals, PDF, MS Office Documents, etc. Multiple data sources: Business Objects, Crystal Reports, XML, Web Services, etc. Leverages Excel for data mapping, data manipulation, and interactive events.

11 Do you have a lifecycle plan? In a 2010 study of process automation users, Automation Research Corporation (ARC) identified that 88% of these users confirmed the use of automation beyond the manufacturer s obsolescence date. In this same study, a clear majority of users acknowledge having NO lifecycle plan. Productivity Innovation Globalization Sustainability Continuous improvement at all stages of the plant lifecycle Replacement parts, maintenance Take advantage of the flexibility and scalability of today s platforms Adapt to market changes, target optimization How to compete in the global marketplace and make actionable data available to the top floor Rockwell Automation is committed to understanding these goals Make the most efficient use of resources and protect your employees and the environment, address new standards 11

12 How can Rockwell Automation help? Product longevity and lifecycle communication Migration-enabled technologies that endure for the long term Notification of product lifecycle status, allowing you to plan for transitions to upgraded equipment and software Lifecycle Services assist you with technology transitions Our self service tools and partners help you manage your own migration activities Phased migration path and extensive toolkit A comprehensive portfolio of upgrade and replacement options, as well as conversion enablers (StepForward) to minimize risk and protect your investments as you transition to new technology A phased migration approach that allows you to migrate at the pace that works for you Global Solutions and Services Project management, domain expertise, and global execution to help you optimize plant assets, increase productivity, and improve your overall financial performance. Long-lasting products and commitment to support throughout the lifecycle

Product Longevity and Lifecycle Communication At Rockwell Automation, we give you notice,

14 14 Agenda Migration planning HMI software migrations to consider Migrating HMI hardware

15 Visualization solutions FactoryTalk ViewPoint Industrial Computers and Monitors FactoryTalk View SE FactoryTalk View ME PanelView Plus 6 PanelView Plus Compact RSView32 Industrial Computers and Monitors PanelView Component PanelView Standard and Enhanced Copyright 2012 Rockwell Automation, Inc. All rights reserved. 15

16 16 Why migrate your HMI? Platform evolution - operating system and PC Windows XP MS support ends in 2014 Windows 7 is new Microsoft standard 64-bit platform and operating systems becoming standard Plant expansion requires move to a larger system To new product, or larger license for same product Move to a more modern solution Want better integration with controllers Want new HMI features Connectivity to other systems Move from a competitor product

17 17 Benefits and costs of migration Modern platforms offer new capabilities Better connectivity with other systems and hardware Remote HMI operator interfaces - FT ViewPoint or FT VantagePoint Better graphics and animations Alarming / FactoryTalk A&E Integrated security Cost New software Hardware platforms Engineering costs Operator retraining It takes time to learn a new system The benefits will be efficiency and productivity operator effectiveness

18 What HMI migrations can Rockwell help with? Competitor HMI

19 19 Example 1: RSView32 to FactoryTalk View SE Why? Moving to new 64-bit computers RSView32 does not natively support 64-bit operating systems No plans to discontinue RSView32 However, no plan in place for this support To take advantage of features in FactoryTalk View SE and the FactoryTalk Services Platform Redundancy for HMI Server, FactoryTalk Alarms & Events Direct reference tags Online and offline access to tags FactoryTalk Alarms & Events

20 20 Example 1: RSView32 to FactoryTalk View SE FactoryTalk View SE equivalents: Development environment What FT View SE components would I need? RSView32 Works FactoryTalk View Studio Single station runtime system RSView32 Runtime FactoryTalk View SE Station Distributed runtime system RSView Active Display Server FactoryTalk View SE Server and Client

21 21 Example 1: RSView32 to FactoryTalk View SE Commercial StepForward discount RSView32 Messenger to Specter Instruments Win-911 discount Technical How can Rockwell help? Rockwell Knowledge Base has many AIDs to help with migration: AID 27708: RSView32 to ViewSE Conversion Guidelines Rockwell Automation Literature Library project migration manual Technical Support, Rockwell Sales office and Distributor can help! License replacement - tag-based vs. screen-based

22 22 Example 2: Wonderware InTouch to FactoryTalk View SE Why? Direct integration with ControlLogix Built-in alarming with FactoryTalk Alarms and Events Online and offline access to controller tags Direct addressing of controller tags FactoryTalk Services Platform allows sharing of data and information with other FactoryTalk installations in the plant Single provider of sales, engineering and technical support

23 23 Example 2: Wonderware InTouch to FactoryTalk View SE Commercial StepForward competitor migration discount Technical How can Rockwell help? New conversion utility converts InTouch project to FactoryTalk View SE Estimated 70-80% of project is converted Displays and tag database Supports InTouch v6.x through 10.1 Free service from Rockwell Technical Support, Rockwell Sales office and Distributor can help!

24 24 Competitive application conversions Intellution / GE FIX v6.0 and 7.0 ifix v2.5 through 5.0 Converts projects to RSView32; can then be opened in FactoryTalk View SE Wonderware InTouch v6.x through 10.1 Converts directly to FactoryTalk View SE XML files Graphic display files and tag databases are converted Scripts and ActiveX controls are not converted Follow up work will be required to complete and verify/test conversion

25 25 Example 3: PanelBuilder32 to FactoryTalk View ME Why? PanelBuilder32 supports entire PanelView Standard family PanelView Standard is Silver Series Migrate to PanelView Plus 6, and use FactoryTalk View ME

26 26 Example 3: PanelBuilder32 to FactoryTalk View ME Commercial StepForward migration discount Applies to both hardware and software Technical How can Rockwell help? PanelBuilder32 application will import directly into FactoryTalk View ME Technical Support, Rockwell Sales office and Distributor can help!

27 28 Agenda Migration planning HMI software migrations Migrating HMI hardware

Highlights Migrate from PanelView Plus 700-1500 to PanelView Plus 6 PanelView Plus 700 to 1500 is in Silver Series Migration Requires the Ordering

Appropriate Terminals PVP or PVc Migrate from Allen-Bradley InView Spectrum Now Sells Same Unit and will Insure Future Investment (Confidential

28 Highlights Migrate from PanelView Plus to PanelView Plus 6 PanelView Plus 700 to 1500 is in Silver Series Migration Requires the Ordering of New Catalog Number Migrate from PanelView Standard First Models Discontinue Sales in June, last Models as parts deplete in the Fall Migrate to Appropriate Terminals PVP or PVc Migrate from Allen-Bradley InView Spectrum Now Sells Same Unit and will Insure Future Investment (Confidential For Internal Use Only) Copyright 2012 Rockwell Automation, Inc. All rights reserved. Copyright 2012 Rockwell Automation, Inc. All rights reserved. 29

29 30 Migration.. InView Message Displays In Silver Series (as a Rockwell product) announced in Nov End of Life : November 1, year support (warranty/repair) after November 1, 2012 Product has been transitioned to Spectrum Controls Initial Partner offering will be same form, fit, function of existing line Partner will invest in improved displays, Comm modules and usability Catalog number changes (example): Rockwell Cat # = 2706-P22R Spectrum Cat # = 2706-P22RSC

30 Need to upgrade your RIO PanelView? ProSoft Part Number: AN-X-AB-DHRIO Remote I/O Adapter to Ethernet/IP HMI Upgrade your HMIs without replacing your Control System PanelView Plus 6 PanelView Standard PLC 5 31 Preliminary - INTERNAL USE ONLY

31 33 Migrate the PanelView Standard Design-time Project FactoryTalk Studio wizard to import PanelView Standard application Converted project must be verified for operation Some PanelView Standard objects are not supported in PvP6

32 Migrate PanelView Standard / Enhanced to PanelView Plus 6 Migrating PanelView Standard Applications Migrating PanelView Enhanced Applications Legacy PanelViews to PanelView Plus Catalog Conversion Copyright 2012 Rockwell Automation, Inc. All rights reserved. 34

Silver Series since January 2011 End of Life before: December 1,

33 35 Migration.. PVP to PVP Migration PVP is.. Mechanically Compatible Application Compatible More Performance for Less! Silver Series since January 2011 End of Life before: December 1, year support (warranty/repair) after December 1, 2012 PanelView Plus 700 to 1500 with RIO and DNET New Catalog Numbers to Support Installed Base Expected EOL end of 2015

34 Run-Time MER Compatibility MER Compatibility Terminal PanelView Plus 6 700, 1000, 1250, 1500 (CE6.0-based) PanelView Plus & CE 700, 1000, 1250, 1500 (CE4.1-based) PanelView Plus 400, 600 (CE4.1-based) PanelView Plus Compact 400, 600, 1000 (CE4.1-based) V6.1 V6.0 V5.1 V5.0 V4.0 V3.2

35 Example: PVP to PVP 6 Clean Xfer Legacy PVP 2711P T7C4D1 ENET and RS232 Current PVP6 2711P T7C4D8 PVP6 Platform 2711P T7C15D1 CNET 2711P T7C4D8 2711P RN15S PVP6 Platform Comm Card Copyright 2012 Rockwell Automation, Inc. All rights reserved. 37

36 38 Migrate PanelView Plus to PanelView Plus 6 PanelView Plus to PanelView Plus 6 Catalog Conversions

37 39 PanelView Plus 6 - FY12 Added Features and Improved Usability. v Enhancement (currently web release) SMTP ActiveX Web Browser ActiveX Control v (April 2012) Screen Rotation Logo Manager for custom boot images Improved Configuration Menus for Web Services Upgraded VNC Performance New Terminal Full Backup/Restore Utility Alarms with File Attachment Support for USB Audio

40 PanelView Plus 6 FY12 Expand Your Network Capabilities NIC2: Allows Remote Connectivity with or without going through the Plant Network. Attaches to the back of the PVP6 Logix Module.

38 40 PanelView Plus 6 FY12 Expand Your Network Capabilities NIC2: Allows Remote Connectivity with or without going through the Plant Network. Attaches to the back of the PVP6 Logix Module. The following Catalog Numbers comprise the pieces to build one of the isolated Ethernet modules. PVP6 catalog number is not yet available, to be ordered as to separate parts. Currently in hardware testing (shock & vibration, emissions, etc.). Assembled unit expected release: Fall 2012 Manufacturing Zone Cell/Area Zones Ethernet Component 6189V-PCIENET NIC2: PVP6 OS2 NIC1: Logic Module Chassis 2711P-RN0

39 41 PanelView Plus 6 FY13 Synchronizing Platform Capabilities. Hardware redesign for small terminals Faster Processor, More Memory, Updated Displays ME firmware version 7.0 PanelView Plus 6 4 and 6 (Q1 CY13) PVP6 standard features on 4 and 6 PVP6 pro features optional on the 6 PanelView Plus 6 Compact PVP6 standard features (Q2 CY13) Same screen limits, alarm limits as today Securing Customer Investment In PanelView Plus 6

40 42 Session Takeaways Ask about the StepForward program to make conversions from competitors or upgrades to new HMI software less expensive Use the application conversion utilities Rockwell services and our enormous PartnerNetwork can assist you every step of the way! Migrate from PanelView Plus to PanelView Plus 6 PanelView Standard to PanelView Plus 6 Allen-Bradley InView to Spectrum Controls

Agenda. July 28-30, 2015 Melbourne, Victoria

Agenda. July 28-30, 2015 Melbourne, Victoria Agenda July 28-30, 2015 Melbourne, Victoria Tuesday Schedule Time Discussion 1 Lab 1 Lab 2 8:00am Registration 9:00am Opening and Keynote Speakers (Rooms 101 & 102) 10:00am Morning Tea 10:30am 11:30am