T34-Manufacturing Intelligence Realized with FactoryTalk VantagePoint and Microsoft SharePoint

Transcription

1 T34-Manufacturing Intelligence Realized with FactoryTalk VantagePoint and Microsoft SharePoint Ian Tooke. Business Solutions Practice Manager Grantek. Copyright 2011 Rockwell Automation, Inc. All rights reserved.

2 Abstract. Customer wanted to leverage investment in existing data sources. SAP ECC MSSQL 2008 Data Source Microsoft SharePoint infrastructure Invested in Customer Wants to provide Dashboards and Reports that empower all users to make decisions based on all of the data in a context that they understand. Grantek will discuss the solution provided to the customer. Copyright 2011 Rockwell Automation, Inc. All rights reserved. 2

3 Grantek Systems Corporate Overview Grantek Systems is the only Rockwell Automation Solution Provider in the world certified at all levels: Founded in employees Principle Offices Chicago Allentown, PA Toronto Montreal Enterprise Leading provider of Business Intelligence, Manufacturing Intelligence, and Automation Solutions for the for the Food and Bev, and Life Sciences Industries. Copyright 2011 Rockwell Automation, Inc. All rights reserved.

4 Grantek Systems Corporate Overview Grantek Systems is the only Solution Provider in the world that Rockwell Automation has certified at all levels: Ian Tooke Business Solutions Oak Brook, IL, Office Copyright 2011 Rockwell Automation, Inc. All rights reserved.

5 Copyright 2011 Rockwell Automation, Inc. All rights reserved. Grantek Systems Clients World Class Global Manufacturers

6 Copyright 2011 Rockwell Automation, Inc. All rights reserved. Grantek AF Booth Visit us at RA Booth # 5 - Information Software Demo illustrating how to manage plant floor to SAP/ERP information integration

7 The Opportunity. Multiple Data sources with multiple reporting solutions. Lack of understanding of correlation of data Real-time data hard to correlate with business Master Data Single version of the truth issues. Limited ability to mine data and make timely decisions. Take a ticket and get in line IT requests Skill level needed to drive information tools way to high for average user Looking in the review mirror rather than what's on the road ahead How do we leverage and rationalize our existing investment. Invested in SAP Invested in MS Sharepoint MSSQL Invested in FactoryTalk Historian Copyright 2011 Rockwell Automation, Inc. All rights reserved. 7

8 The Opportunity. Multiple Data sources with multiple reporting solutions. Lack of understanding of correlation of data Real-time data hard to correlate with business Master Data Single version of the truth issues. Production Scheduling Laboratory Information Management Systems Other Database Systems Alarms/Events Quality HMIs Systems Control Systems Data Historians Performance Computerized Maintenance Management Systems Copyright 2011 Rockwell Automation, Inc. All rights reserved. 8

9 The Solution. We have the pieces of the puzzle. SAP provides the essential master data to drive real-time financial KPIs FactoryTalk Historian Provides the infrastructure for gathering the myriad of production data. FactoryTalk VantagePoint provides a platform that connects and correlates disparate data sources, both real-time and historic. Microsoft SharePoint provides the perfect environment for providing user driven KPIs and a portal for discussion and further integration into other business processes Grantek s services and customer s domain knowledge is all that is needed to complete the puzzle

10 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 10 The Solution. About FactoryTalk VantagePoint : FactoryTalk VantagePoint is an application integration platform combining current and legacy systems in a heterogeneous manufacturing environment to create a virtual, homogeneous data source for plant-wide reporting. FactoryTalk VantagePoint provides exceptional value in accessing FactoryTalk data, but also excels at combining and correlating with data derived from other control and SCADA systems. FactoryTalk VantagePoint has optional connectors for OPC DA real-time devices, OPC HDA (historians), and Invensys Wonderware IndustrialSQL Server.

11 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 11 The Solution. About SAP MII : SAP MII (Manufacturing Integration and Intelligence) helps manufacturers connect their business operations to their factory floor in real time. The technology interfaces with your existing SAP ERP solution and other applications in real time, delivering actionable intelligence to production personnel. It extends the benefits of the SAP NetWeaver platform into Factories and creates the potential to manage production lines far more flexibly. SAP MII complies with ISA-95, and B2MML, the industry standards for interfacing between business and manufacturing.

12 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 12 The Solution. About Microsoft SharePoint : Microsoft SharePoint 2010 makes it easier for people to work together. Using SharePoint 2010, your people can set up Web sites to share information with others, manage documents from start to finish, and publish reports to help everyone make better decisions.

13 The Solution. We have the pieces of the puzzle. Lets make them fit

14 MM MM MM PP-PI PM PP QM The Solution. SAP ECC SAP MII Microsoft SQL Server 2008 Plant 1 Plant N Microsoft SQL Server Microsoft SharePoint Foundation 2010 FactoryTalk VantagePoint Microsoft SQL Server Microsoft SharePoint Foundation 2010 FactoryTalk VantagePoint

15 The Experience. The end customer has a fully integrated portal environment. To all levels of the organization.

16 The Experience. Introduction to Self-Service Manufacturing Intelligence Improving organizations by providing business insights to all employees leading to better, faster, and more relevant decisions. Delivered through a familiar environment Integrated into business productivity infrastructure Built on a trusted and extensible platform

17 The Experience. Unified place that connects people to contextually relevant information, services and applications Delivered by a framework, not a single product Collection of services and applications Distinct needs Shared services

18 The Experience. Internet Presence Corporate site delivering information to customers Information Aggregation Employee or partner facing site aggregating information and applications Collaboration Employee or partner facing site facilitating collaboration around information Personal and Team Employee facing site for sharing information with coworkers

19 The Experience. Consistent experience users, developers, and IT Smart connections people, teams, topics, divisions, etc. Spectrum of sites centralized in large scale farms or standalone Rich out-of-box solution for collaboration and portals Team Division Enterprise Individual

20 The Experience. The Operator experience. Their Own Dashboard

21 The Experience. The Operator experience SPC Control

22 The Experience. The Management experience. Financial Driven KPIs RONA, OEE, CPU etc

23 The Experience. The Process engineer. Golden Batch Analysis

24 Aggregate Data Rate (Events/sec.) The Future. Lower the time to react. Drive real-time events and KPI s, Using CEP Latency CEP Target Scenarios Relational Database Applications Operational Analytics Applications, e.g., Logistics, etc. Data Warehousing Applications Web Analytics Applications Monitoring Applications Manufacturing Applications Financial trading Applications

25 The Future. The Process Engineers experience. Golden Batch

26 Wrap Up Customer was able to leverage existing software platform investment Provided Self help to every information worker in a context they understood Rationalized reporting infrastructure Empowered users to make based on ERP master data married to manufacturing data. Allowed $ based metrics to drive change at the plant floor Copyright 2011 Rockwell Automation, Inc. All rights reserved. 26

27 Copyright 2011 Rockwell Automation, Inc. All rights reserved. Grantek Systems Manufacturing Framework Thank you! Contact: Ian Tooke Grantek Systems