Closing the Loop... with the PI System
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- Lora Magdalen Stewart
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1 Closing the Loop... with the PI System Presented by Marc Richard Chief Engineer Symboticware 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 1
2 Traditional Mining Processes Closing the Loop... with the PI System Digitalization Strategy Digitalized Loop Connectivity How does the PI System help? Digital Loop Examples 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 2
3 Traditional MINE MANAGEMENT PLANNERS / ENGINEERS SHIFT SUPERVISOR OPERATORS 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 3
4 Traditional New Tasks Daily SHIFT SUPERVISOR OPERATORS 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 4
5 Traditional New Plans Weekly Progress Report New Tasks Daily Shift Reports PLANNERS / ENGINEERS SHIFT SUPERVISOR OPERATORS 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 5
6 Traditional New Instructions New Plans New Tasks Monthly Weekly Daily MINE MANAGEMENT Progress Reports PLANNERS / ENGINEERS Progress Reports SHIFT SUPERVISOR Shift Reports OPERATORS 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 6
7 What if we were to digitalize these loops? 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 7
8 Digitalizing These Loops MINE MANAGEMENT PLANNERS / ENGINEERS CONTROL ROOM VEHICLES 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 8
9 Digitalizing These Loops New Tasks Near Real-Time CONTROL ROOM VEHICLES 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 9
10 Digitalizing These Loops New Plans New Tasks Near Real-Time Near Real-Time PLANNERS / ENGINEERS Automated Reports CONTROL ROOM Automated Reports VEHICLES 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 10
11 Digitalizing These Loops New Tasks New Tasks New Tasks Daily or Ad-hoc Near Real-Time Near Real-Time MINE MANAGEMENT Report Progress PLANNERS / ENGINEERS Automated Reports CONTROL ROOM Automated Reports VEHICLES 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 11
12 Digitalized loops are connected with a smaller loop allowing for quicker task assignment. MINE MANAGEMENT PLANNERS / ENGINEERS CONTROL ROOM VEHICLES 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 12
13 How are these digitalized loops connected? 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 13
14 How are these digitalized loops connected? Wired Wireless MINE MANAGEMENT PLANNERS / ENGINEERS CONTROL ROOM VEHICLES 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 14
15 Wired Infrastructure (with dashboards, reports and notifications) MINE MANAGEMENT PLANNERS / ENGINEERS CONTROL ROOM 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 15
16 Wireless Underground Infrastructure* (LTE underground, WiFi, etc...) * = SUBJECT TO AVAILABILITY CONTROL ROOM VEHICLES 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 16
17 Wireless Underground Infrastructure Not always available, why? Infrastructure not extended to the face, or only in strategic areas Changing map (advancing/abandoning drifts) means dynamic and challenging propagation characteristics, on a macro scale Maintenance & upkeep of infrastructure: collisions or damage due to rock movement 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 17
18 Wireless Underground Infrastructure Addressing with a physical solution? Ad hoc network extenders (mobile repeaters) Ruggedized enclosures Redundant network elements 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 18
19 Wireless Underground Infrastructure Address with a software solution? Offload as much data as possible in a small window Recent advances in Symboticware technology have yielded an order of magnitude improvement in offload rate while under coverage Typically retrieve 8000 datapoints per minute, offload rate over 100 times that 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 19
20 How does the PI System help close the loop? 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 20
21 How does the PI System help close the loop? Data is collected and sent into PI System PI SYSTEM Data is compiled, historized and displayed PRESENTABLE DATA VEHICLE + FIXED ASSET (PLC, VoD, etc ) 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 21
22 How does the PI System help close the loop? This previously used the PI Interface for UFL VEHICLE + FIXED ASSET (PLC, VoD, etc ) CSVs take too long to be parsed PI SYSTEM COMPILED DATA 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 22
23 How does the PI System help close the loop? Moved to PI JDBC which made insertion into PI System fast too fast. VEHICLE + FIXED ASSET (PLC, VoD, etc ) PI SYSTEM COMPILED DATA 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 23
24 How does the PI System help close the loop? PI JDBC allows for real-time alerts and dashboards in cabs Dashboard Real-time alerts VEHICLE + FIXED ASSET (PLC, VoD, etc ) PI SYSTEM COMPILED DATA 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 24
25 Digital Loop Examples 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 25
26 Underground Hard Rock Mine Heavy vehicle fleet needed health monitoring for maintenance and safety, with near realtime notifications and reports. BUSINESS CHALLENGES WiFi is not available everywhere Operator safety is paramount Maintenance queues need to be monitored SOLUTION PI DataLink Reports > Seatbelt infractions and maintenance alarms KPI Dashboards > Excessive idle, seatbelt infractions Notifications > Tire pressure, engine coolant RESULTS AND BENEFITS Seatbelt policy monitored through SymBot reports Dashboard review part of daily routine 30% annual savings from tire monitoring alone 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 26
27 Surface Smelting Operations Ladle haulers retrieving molten smelted material and dumping in appropriate storage area looking to improve repeatability and timeliness of their process, as well as automatically populate their inventory system BUSINESS CHALLENGES WiFi only near converter High heat in aisle, extreme cold outside GPS obstructed SOLUTION PI DataLink > LUT identifying origin and destination Payload weight retrieved without operator interaction Operator input of payload type retrieved upon loading of ladle Reverse tracking through choke points RESULTS AND BENEFITS All goals achieved Process improvement imminent Expansion of functionality forthcoming 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 27
28 Surface Aluminum Processing Operation Interior aluminum processing plant with anode and crucible haulers running 24/7, seeking an opportunity to improve manual process of entering process markers and of retrieving vehicle data while providing feedback to the operator in near real-time. BUSINESS CHALLENGES Short interval control Constant uptime of WiFi (high reliability) Huge data retrieval with near real-time review SOLUTION Reverse tracking leads to automated process interval indication Data collected sent to PI System for immediate dashboard replay In-cab display powered by PI System RESULTS AND BENEFITS Operator no longer records transactions manually Transaction processing sped up fivefold, with less likelihood for errors 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 28
29 Questions Please wait for the microphone before asking your questions Please remember to Complete the Online Survey for this session State your name & company 2017 Canadian Regional Seminars 2017 OSIsoft, LLC 29
30 Thank You Come visit Symboticware s pod today, or visit Symboticware.com 2017 Canadian Regional Seminars 2017 OSIsoft, LLC
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