Industry 4.0 in Praxis

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1 Industry 4.0 in Praxis Arend Prozessautomation GmbH Am Kleinen Rotenberg Wittlich Tel.: Fax Prof. Dr. h.c. Axel Haas 02 / 2017 info@arend-automation.de

2 AREND offers advanced one-stop automation for Industry 4.0. Reliable Qualified Sustainable. 2

3 History of Arend Founded in : Generation change and acquisition by Prof. Dr. Axel Haas (Revenue 1,5 Mio., 7 employees) 2013: Moved into new premises Today: Revenue 3-5 Mio., 22 employees 3

4 Well Connected with Research and Politics Julia Klöckner, CDU State Secretary Daniela Schmitt, FDP Jury of the 1st Arend Award Professor Detlef Zühlke, Executive of the Smartfactory; Minister for Economic; Sigmar Gabriel & Prime Minister Malu Dreyer, SPD 4

5 Development of Industry

6 Smart Fabric Autonomy Forecast Knowledge Information Connectivity 6

YOU AREND PROZESSAUTOMATION Development Support Machine Programming Int.

Customer Infrastructure Machine Programming System Optimization Maintenance Spare Parts Arendar Developing Production Planning

manual mistakes Higher Equipment utilization Accurate Inventory Info Transparency of Production Situation Real Time Production

7 YOU AREND PROZESSAUTOMATION Development Support Machine Programming Int. & European PLC Systems Track and Trace OEE & KPI ERP & MES Integration Native Customer Communication Integration in exist. Customer Infrastructure Machine Programming System Optimization Maintenance Spare Parts Arendar Developing Production Planning Production Taking into Service Service Internationalisation Shorter development times Diversification Paperless Production Less manual mistakes Higher Equipment utilization Accurate Inventory Info Transparency of Production Situation Real Time Production Data Quality Development Problem Management Efficient Taking into Service Timely Delivery Optimal Machine Parameters Fast problem response Predictive Maintenance Data management YOUR COMPANY

8 YOU AREND PROZESSAUTOMATION Development Support Machine Programming Int. & European PLC Systems Track and Trace OEE & KPI ERP & MES Integration Native Customer Communication Integration in exist. Customer Infrastructure Machine Programming System Optimization Maintenance Spare Parts Arendar Developing Production Planning Production Taking into Service Service Internationalisation Shorter development times Diversification Paperless Production Less manual mistakes Higher Equipment utilization Accurate Inventory Info Transparency of Production Situation Real Time Production Data Quality Development Problem Management Efficient Taking into Service Timely Delivery Optimal Machine Parameters Fast problem response Predictive Maintenance Data management YOUR COMPANY

Implementation of PLC (International and European Systems) IEC 61131-3: SPS-Programming

9 Developing Arend offers Analyze and Support during your development Machine programming system independent for Siemens, Allen Bradley, Schneider Electric, etc. Implementation of PLC (International and European Systems) IEC : SPS-Programming according international Norms, i.e. AWL, KOP, FBS, AS, ST Bildquelle: 9

10 YOU AREND PROZESSAUTOMATION Development Support Machine Programming Int. & European PLC Systems Track and Trace OEE & KPI ERP & MES Integration Native Customer Communication Integration in exist. Customer Infrastructure Machine Programming System Optimization Maintenance Spare Parts Arendar Developing Production Planning Production Taking into Service Service Internationalisation Shorter development times Diversification Paperless Production Less manual mistakes Higher Equipment utilization Accurate Inventory Info Transparency of Production Situation Real Time Production Data Quality Development Problem Management Efficient Taking into Service Timely Delivery Optimal Machine Parameters Fast problem response Predictive Maintenance Data management YOUR COMPANY

Track & Trace Process of determining the current and past storage places of a unique item or property Mitigate the extent of product recalls by being able to track from raw material

11 Track & Trace Process of determining the current and past storage places of a unique item or property Mitigate the extent of product recalls by being able to track from raw material to the store shelf just which batches have been affected by a defect or problem. Bildquelle: -Stefan-Rajewski-Fotolia.com_.png 11

12 Key Performance Indicators A measurable value that demonstrates how effectively a company is achieving key business objectives Arend helps companies to identify the relevant KPI s Bildquelle: 12

a food product from the beginning, companies are able to access and monitor valuable information throughout their supply

13 ERP: e.g. Food Company ERP system allows companies to manage and mitigate food safety risks By tracking and storing information about a food product from the beginning, companies are able to access and monitor valuable information throughout their supply chain in real time. Furthermore it helps to manage the complexity of the vast amounts of information and data required to track food as it moves from field-to-fork. Bildquelle: 13

MES Integration Improvement of plant and equipment efficiency Improvement of staff efficiency Reduction of stocks Improvement of schedule adherence and product

14 MES Integration Improvement of plant and equipment efficiency Improvement of staff efficiency Reduction of stocks Improvement of schedule adherence and product quality Reduction of lead time Identification of potential benefits Bildquelle: 14

15 Users of MES Solution 15

16 YOU AREND PROZESSAUTOMATION Development Support Machine Programming Int. & European PLC Systems Track and Trace OEE & KPI ERP & MES Integration Native Customer Communication Integration in exist. Customer Infrastructure Machine Programming System Optimization Maintenance Spare Parts Arendar Developing Production Planning Production Taking into Service Service Internationalisation Shorter development times Diversification Paperless Production Less manual mistakes Higher Equipment utilization Accurate Inventory Info Transparency of Production Situation Real Time Production Data Quality Development Problem Management Efficient Taking into Service Timely Delivery Optimal Machine Parameters Fast problem response Predictive Maintenance Data management YOUR COMPANY

Taking into Service With Arend you will get a native customer communication Arend integrates solutions in existing customer infrastructures We

17 Taking into Service With Arend you will get a native customer communication Arend integrates solutions in existing customer infrastructures We solve your problems with 30 years experience Bildquelle: 17

18 YOU AREND PROZESSAUTOMATION Development Support Machine Programming Int. & European PLC Systems Track and Trace OEE & KPI ERP & MES Integration Native Customer Communication Integration in exist. Customer Infrastructure Machine Programming System Optimization Maintenance Spare Parts Arendar Developing Production Planning Production Taking into Service Service Internationalisation Shorter development times Diversification Paperless Production Less manual mistakes Higher Equipment utilization Accurate Inventory Info Transparency of Production Situation Real Time Production Data Quality Development Problem Management Efficient Taking into Service Timely Delivery Optimal Machine Parameters Fast problem response Predictive Maintenance Data management YOUR COMPANY

19 Service We optimize your system and process Performance of maintenance Fast delivery of spare parts Integration of our product Arendar Bildquelle: 19

20 AREND Products: Data Capturing Capturing of relay settings, sensor signals and PLC signals Also without connection to the PLC Sensor Integration Open programming interface(api) Integration of own evaluations/ data processing Cyber-Security Trusted Platform Management 2.0 Krypto-Algorithms: SHA-1, SHA-256, RSA, Elliptic Curve Cryptographymit 3 Hierarchy levels (platform / storage / endorsement) Communication Protocols OPC-UA MQTT / HTTPS ZigBee / CoAP / NFC u.a. 20

21 Machine Integration in upstream and downstream processes MES-Systems Visualization Databases IT-Systems 21

22 AREND provides the complete foundation for your production: Communication Infrastructure Automation Production-IT 22

23 Our Customers 23

24 Systems Expertise Partner 24

25 Research and Politics Membership 25

26 Research Activities Own research project ARENDAR promoted by ZIM-Program of Federal Ministry of Economic Affairs and Energy Cooperation project promoted by Federal Ministry of Education and Research: SIDAFAB - Secure data communication for the distributed factory of the future AREND and Devolo AG, Infineon AG, Hella, FRABA, University Bremen Cooperation project promoted by Federal Ministry of Education and Research: PRODATA Technology-based service systems AREND and Bosch, Zeiss, Balluf, USU, RWTH Aachen, KIT 26

27 Industry Knowledge Automotive Glass fiber Aluminum Chemicals Drinks Materials Handling Mining Packaging Technology Environment Technology Special Purpose Machinery Food Textile 27

28 successfully implemented projects 28

29 Customers AREND Prozessautomation GmbH As system integrator we are located in the Centre of our clients, partners and suppliers and incorporate stateof-the-art trends and developments from science into solutions. Partners/ Suppliers Universities / Research Institutes For 30 years your reliable partner. 29

30 Many thanks for your attention! 30

Industry 4.0: Digital Transformation Prepare, implement and profit

Industry 4.0: Digital Transformation Prepare, implement and profit Industry 4.: Digital Transformation Prepare, implement and profit São Paulo, May 9 th 26 Framework Industry 4.: Digital Transformation WHY? WHAT? HOW? Exponential environment Content Transformation Need