Industrie 4.0 & Internet of Things

Transcription

1 Industrie 4.0 & Internet of Things Changes Everything Peter Mravčák SAP Slovensko s.r.o.

2 Industrie 4.0 What is it? 2

3 Industrie 4.0 & Internet of Things Industrie 4.0 represents the opportunity for manufacturing businesses to reinvent their processes by leveraging a confluence of new technologies in the process of building their products it specifically has its roots in a reference to the 4 th industrial revolution Industrie 4.0 Internet of Things Internet of Things represents the opportunity available to companies in leveraging smart, connected, devices in building, distributing and managing their products and services for customers it will deliver both efficiency and new methods of creating value for customers Industrial Automation Industrial IoT / Industry 4.0 Internet of Things Smart Devices, Personal Area Networks Connected Health Connected Car Connected Family 3

4 Powering the transformation Transform the way you make decisions and take action Connect with billions of things to gain new insights Re-imagine your customer s experience 4

5 SAP & IoT / Industrie 4.0 R & D Event Stream Processor UltraLite DB SAP HANA IoT platform Customer experience Business model and/or value added services Real-time supply chain I4.0/IoT enabled business processes response/optimisation Responsive connected manufacturing Co-operation in business networks Employee tools 5

6 Industry 4.0/Industrial IoT Value Chain Transparency, Flexibility, Individualization and Integration are key principles Predictive Maintenance Digital Product Memory Remote Service Management Track & Trace Smart Products Adaptive Logistics Energy Management Resilient Production Performance based Contracting R&D Sales Supply Chain Manufacturing Aftermarket Service Smart Data 6

7 Connected Manufacturing as Nucleus for Industrie 4.0 SAP Perspective Connected Logistics Digital Object Memory, Asset Information Network Predictive Maintenance, Product as a Service Industrie 4.0 starts with Manufacturing Pragmatic approach means continuous improvements of manufacturing E2E Improvement; Manufacturing is not isolated Leverage latest Technologies and IT capabilities; Connectivity as an enabler Connected Manufacturing Consider the human factor and social changes New business scenarios/models (e.g.digital Object Memory, Products as a Service, Outcome based Billing, etc.) 7

8 Context of Industrie 4.0 along Systems & Business Partners Service Provider 4 Machine Cloud 3 E-Commerce 3 Consumer/ customer Integration Scenarios 1 2 Shop Floor to Top Floor Machine to Machine 3 e-commerce Integration 4 3 SAP ERP, PLM, APO 4 Machine Cloud 5 1 SAP Manufacturing Execution Suite (ME,MII; PCo) 5 6 Direct Replenishment Supplier 2 Machine Layer 8

9 Performance Management Combined Machine Data & Business Data analytics OEE & Energy mngt. Service Provider Machine Cloud E-Commerce Consumer/ customer ERP SAP ME / MII 9

10 Engineering to Execution Handling of Engineering Data in SAP PLM (SAP Engineering Control Center) Service Provider Machine Cloud E-Commerce Consumer/ customer Handover Engineering Data to Manufacturing leveraging 3D Models (SAP Visual Manufacturing Planner) PLM ERP SAP ME / MII 10

11 Plan to Execution Planning &Scheduling of Production Production Preparation & Dispatch Service Provider Machine Cloud E-Commerce Consumer/ customer ERP APO SAP ME / MII 11

12 Manufacturing execution Production Execution with 3D Work Instructions Service Provider Machine Cloud E-Commerce Consumer/ customer ERP SAP ME / MII 12

13 Predictive Maintenance & Service Maintenance Service Provider Manager / Planner / Supervisor / Worker SAP Predictive Maintenance & Service Hana Cloud Platform E-Commerce Product Network Consumer SAP ERP Subcontractor / Supplier Customer SAP WorkManager SAP MII,PCo Predictive Maintenance Device connectivity Condition Monitoring Alert Management Vibration analysis Predictive/Machine learning toolset Rule engine* Integration to back-end systems & processes Supplier Machine Layer 13

14 2015 SAP SE or an SAP affiliate company. All rights reserved. 14

15 2015 SAP SE or an SAP affiliate company. All rights reserved. 15

16 2015 SAP SE or an SAP affiliate company. All rights reserved. 16

17 2015 SAP SE or an SAP affiliate company. All rights reserved. 17

18 2015 SAP SE or an SAP affiliate company. All rights reserved. 18

19 2015 SAP SE or an SAP affiliate company. All rights reserved. 19

20 2015 SAP SE or an SAP affiliate company. All rights reserved. 20

21 Business Networks - Business Processes Beyond Traditional Boundaries Manage Equipment as a Service Service Bulletins, Recalls & Warranty Usage based Design Enhancements Visual audit and name plate recognition Business Partner Network Services Shared Model Database Global Equipment Registry Quality, Inspection & Calibration Results Sharing Analyse Equipment performance MRO Visual Spare Parts content Collaborative work execution & results sharing Business Context for Predictive Maintenance Job Catalogue & Task Lists Visual Work Instructions 21

22 Product Network Service Provider Hana Cloud Platform Consumer Subcontractor / Supplier SAP Asset Information Network Ariba Plant Manager / Planner / Supervisor / Quality operator / Worker Machine Cloud E-Commerce Product Network Customer Fieldglass Integration between manufacturer and business partners Supplier SAP ERP, S4/HANA SAP PLM SAP Manufacturing Execution Suite Machine Layer Outsourcing / External processing Active Subcontracting Vendor Managed Inventory Tracking & Tracing (Genealogy, QM, Documents, Certificates, Process Parameters, EAM instructions etc.) 22

23 SAP Digital Transformation IoT Enablement of Existing M2M Systems and Processes Service Technician Ariba Fieldglass Concur SAP Predictive Maintenance & Service Condition Monitoring Vibration Analysis Alerting Predictions SAP Asset Intelligence Network Up to date service documentation Spare parts / Replacement Performance Benchmarking Manufacturer Asset Operator SAP Connected Manufacturing (Smart Factory) Real-time shop floor visibility Intelligent one piece production 23

24 I4.0/IoT will touch almost every aspect of life & business Responsive supply chains Predictive maintenance Connected home Connected cities Connected asset management Connected logistics Connected car Connected healthcare Connected retail Connected buildings Connected family Connected policing

25 What is Your Road Map? Maturity vs. internal Strategy Use case(s) Use case(s) Identification PoC? Business case (ROI/TCO, ) Build vs Buy I4.0/IoT platform(s) vs. Apps/Solutions We can help you along your roadmap 25

26 Thank you! Peter Mravčák Presales Solution Architect SAP Slovensko s.r.o.

27 SAP s involvement in Industrie 4.0 initiatives Consortia & Organizations German Plattform Industrie 4.0 Standardization Intl. Electrotechnical Commission (IEC) Leading Body Minister Gabriel, Minister Wanka, Siemens, Telekom, Bernd Leukert Steering Committee Dr. Hans Joerg Stotz Activities close to market e.g. Testbeds Market Strategy Board OPC Foundation Board of Directors Bernd Leukert Veronika Schmid-Lutz Working Group Standardization WG Research WG Security WG Legal WG Education Object Management Group (OMG) Board of Directors Mark Crawford Industrial Internet Consortium (IIC) Steering Committee Testbeds OASIS Dr. Tanja Rueckert Steering Committee Sanjay Patil WG Technology WG Architecture WG Stanards WG Security (planned) Cloud Foundry Other SAP activities and memberships Foundation Board Sanjay Patil Industrie du Futur (France) Made in China 2025 Alliance for IoT Innovation (EU) German-Austrian Working Group W3C 2015 SAP SE or an SAP affiliate company. All rights reserved. Internal 29