SCM230 Supply Network Planning (APO SNP)

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1 Supply Network Planning (APO SNP) SAP SCM - Planning Course Version: 98 Course Duration: 5 Day(s) Publication Date: 2014 Publication Time:

2 Copyright Copyright SAP AG. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. Additionally this publication and its contents are provided solely for your use, this publication and its contents may not be rented, transferred or sold without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. Trademarks Microsoft, WINDOWS, NT, EXCEL, Word, PowerPoint and SQL Server are registered trademarks of Microsoft Corporation. IBM, DB2, OS/2, DB2/6000, Parallel Sysplex, MVS/ESA, RS/6000, AIX, S/390, AS/400, OS/390, and OS/400 are registered trademarks of IBM Corporation. ORACLE is a registered trademark of ORACLE Corporation. INFORMIX -OnLine for SAP and INFORMIX Dynamic ServerTM are registered trademarks of Informix Software Incorporated. UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group. Citrix, the Citrix logo, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, MultiWin and other Citrix product names referenced herein are trademarks of Citrix Systems, Inc. HTML, DHTML, XML, XHTML are trademarks or registered trademarks of W3C, World Wide Web Consortium, Massachusetts Institute of Technology. JAVA is a registered trademark of Sun Microsystems, Inc. JAVASCRIPT is a registered trademark of Sun Microsystems, Inc., used under license for technology invented and implemented by Netscape. SAP, SAP Logo, R/2, RIVA, R/3, SAP ArchiveLink, SAP Business Workflow, WebFlow, SAP EarlyWatch, BAPI, SAPPHIRE, Management Cockpit, mysap.com Logo and mysap.com are trademarks or registered trademarks of SAP AG in Germany and in several other countries all over the world. All other products mentioned are trademarks or registered trademarks of their respective companies. Disclaimer THESE MATERIALS ARE PROVIDED BY SAP ON AN "AS IS" BASIS, AND SAP EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR APPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THESE MATERIALS AND THE SERVICE, INFORMATION, TEXT, GRAPHICS, LINKS, OR ANY OTHER MATERIALS AND PRODUCTS CONTAINED HEREIN. IN NO EVENT SHALL SAP BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES OF ANY KIND WHATSOEVER, INCLUDING WITHOUT LIMITATION LOST REVENUES OR LOST PROFITS, WHICH MAY RESULT FROM THE USE OF THESE MATERIALS OR INCLUDED SOFTWARE COMPONENTS. g

3 Contents Contents Course Overview... v Course Goals... v Course Objectives... v Unit 1: Supply Network Planning: An Overview... 1 Supply Chain Modeling... 1 Supply Chain Planning... 1 Unit 2: Master Data in SNP... 2 Master Data Overview... 2 Production Master Data... 2 Scheduling in Supply Network Planning... 2 Unit 3: SNP Configuration... 3 Planning Areas... 3 Planning Books... 3 Macros and Alerts... 3 Unit 4: Planning Tools and Interfaces... 4 Navigation in the Planning Table... 4 Planner s Home Page... 4 Unit 5: The Supply Network Planning Heuristic... 5 SNP Heuristic Run... 5 Planning and Scheduling with the SNP Heuristic... 5 Capacity Check and Leveling... 5 Planning Supplier Constraints using the SNP Heuristic... 6 Unit 6: Optimization in Supply Network Planning... 7 Supply Network Planning with the Optimizer... 7 Optimizer Costs... 7 The Cost and Optimizer Profiles Used by the SNP Optimizer... 7 Additional Topics of the SNP Optimizer... 8 Unit 7: Planning with Capable-to-Match... 9 Capable-to-Match Process... 9 Alternative Resources in CTM SAP AG. All rights reserved. iii

4 Contents Finite Supplier Planning in CTM... 9 Comparing SNP Planning Methods Unit 8: Lot Size Planning Lot Size Planning...11 Unit 9: Safety Stock Planning...12 Safety Stock Planning in SNP Unit 10: Deployment and the Transport Load Builder...13 Basics of Deployment Transport Load Builder SAP AG. All rights reserved. iv

5 Course Overview Course Overview The purpose of this course is to provide you with an overview of Supply Network Planning s (SNP) functionality and processes. You will be able to understand the fundamental concepts of Supply Network Planning and learn how to set-up a supply chain network. You will also learn how to perform SNP runs. Target Audience This course is intended for the following audiences: Project team members responsible for creating and optimizing central supply, distribution resource, and production plans in the medium to long-term horizon. Course Prerequisites Required Knowledge SAPSCM Supply Chain Management or SCM200 Supply Chain Planning Overview Recommended Knowledge SCM210 Master Data Integration SCM212 Integrated Supply Chain Modeling SCM220 Demand Planning Course Goals This course will prepare the participant to: Understand the concepts of supply chain network Identify and resolve problems in the supply chain Set-up and configure a supply chain network model Course Objectives After completing this course, the participant will be able to: Create a model that represents your supply chain network and all relevant locations, resources, and relationships Develop queries and collect information about the supply chain Detect and resolve problems in the supply chain using the Alert Monitor Set-up SNP master data and configure SNP Perform SNP runs using SNP Heuristics, the SNP Optimizer, and Capable to Match 2014 SAP AG. All rights reserved. v

6 Course Overview Execute a Deployment run to determine the distribution of available supply Use the Transport Load Builder to create multi-product loads 2014 SAP AG. All rights reserved. vi

7 Unit 1 Supply Network Planning: An Overview This unit gives you an overview of the course Supply Network Planning. You will be able to understand the advantages of using Supply Network Planning (SNP). You will also understand the need for supply chain management. Next, you will discuss the various tools available for Supply Chain Planning (SCP) and identify the planning horizons in SCP and SNP. Then, you will define the SNP process flow and identify the SNP Planning Strategies. Finally, you will discuss the role of deployment and the Transport Load Builder (TLB) and define the process for planning and integrating SCM with SAP ERP Central Component (SAP ECC), previously known as SAP R/3. Lesson: Supply Chain Modeling Discuss the advantages of Supply Network Planning Explain the tasks of models and versions of the supply chain Describe the required master data objects Lesson: Supply Chain Planning Discuss the various tools for maintenance and analysis Identify the Planning Horizons in SNP Define the SNP process flow Identify the SNP Planning Strategies Discuss the role of deployment and the TLB Define the process of planning and integrating SCM and SAP ECC Explain the SCM Application Architecture 2014 SAP AG. All rights reserved. 1

8 Unit 2 Master Data in SNP In this unit you will learn how to identify the master data objects for a supply chain. The task of creating transportation lanes is dealt with. Next, you will identify which settings in the product master and in the resource master data are important for SNP planning. You will also identify the components of the production data structure (PDS) and of the production process model (PPM) and be able to differentiate between them. You will then compare the tasks of PP/DS and SNP. Lesson: Master Data Overview Identify the product and material master data needed for SNP planning. Explain the purpose of resource master data in SNP. Explain the various categories of resources. Lesson: Production Master Data Display the SNP Production Data Structure (PDS) in SAP SCM Display the SNP Production Process Model (PPM) in SAP SCM Plan with the SNP production data structure Lesson: Scheduling in Supply Network Planning Explain scheduling in SNP Compare and contrast ways of generating bills of materials and routings for SNP via PDS and PPM Generate SNP plans (PPMs) from PP/DS plans (PPMs) 2014 SAP AG. All rights reserved. 2

9 Unit 3 SNP Configuration In this unit you will learn to define the configuration for SNP planning including creating planning object structures, planning areas, and versions. You will create planning books and user-specific data views. Next you will create and copy macros and finally learn to navigate in the planning table. Lesson: Planning Areas Define the configuration settings for SNP Planning Lesson: Planning Books Define the configuration settings for SNP planning books and data views Lesson: Macros and Alerts Explain the task of macros for SNP planning Create and copy macros 2014 SAP AG. All rights reserved. 3

10 Unit 4 Planning Tools and Interfaces In this unit you will setup and use two different interfaces for Supply Network Planning. We will begin with the standard planning interface to setup planning. Then we will setup the new Planner Home Page for use in a planner s daily job. Lesson: Navigation in the Planning Table Navigate in the planning table Lesson: Planner s Home Page Access the planner s homepage. Personalize the planner s homepage. Describe what can be done in personalization, customization, and configuration SAP AG. All rights reserved. 4

11 Unit 5 The Supply Network Planning Heuristic In this unit we will identify the steps in the SNP planning process as well as the steps in the heuristic process flow. You will identify the master data objects and parameters that are used in the heuristic run and influence the results. You will execute each heuristic planning method and analyze the results of each. In addition, you will identify the scheduling parameters that influence the scheduling of individual objects. And then you will check and level capacity on individual resources to ensure a feasible production plan. Lesson: SNP Heuristic Run Discuss the process flow for the SNP Heuristics run Identify the tasks involved in planning and scheduling Heuristics Lesson: Planning and Scheduling with the SNP Heuristic Explain how low level code is calculated and used for planning in the SNP Heuristic Demonstrate how to control the scheduling of transactions such as stock transfers, planned orders, and purchase requisitions Predict the results of using different lot sizes in SNP Heuristic planning Lesson: Capacity Check and Leveling Discuss the process of checking and leveling capacity 2014 SAP AG. All rights reserved. 5

12 Lesson: Planning Supplier Constraints using the SNP Heuristic Discuss the process of planning supplier constraints SAP AG. All rights reserved. 6

13 Unit 6 Optimization in Supply Network Planning In this unit you will overview the planning process with the optimizer and be able to describe this planning method. To do so, we will work out which costs and which profiles control the optimizer planning run. We ll explore how the optimizer selects alternative PDS/PPMs based on resources availability and adjusts the plan based on supplier deliveries. Lesson: Supply Network Planning with the Optimizer Explain the process flow of SNP Describe how the SNP Optimizer uses costs in the optimization run Copy a planning version Lesson: Optimizer Costs Explain the costs and their effects on planning Identify where to maintain the costs used in the Optimization run. Lesson: The Cost and Optimizer Profiles Used by the SNP Optimizer Create Cost and Optimizer profiles Explain the settings in the optimizer profile 2014 SAP AG. All rights reserved. 7

14 Lesson: Additional Topics of the SNP Optimizer Create a cost function and use it in the optimization run Explain how the bound profile affects the results of the optimization run. Explain how the bucket offset affects the scheduling in the optimization run SAP AG. All rights reserved. 8

15 Unit 7 Planning with Capable-to-Match This unit deals with the functions and settings for planning with Capable-to-Match (CTM). It focuses on prioritizing the demands and finite planning taking into account resources and component availability. Lesson: Capable-to-Match Process Describe the CTM planning process Identify the settings and master data used by the CTM planning run Create a CTM profile Execute a CTM planning run and analyze the results Lesson: Alternative Resources in CTM Explain the process of prioritizing several production data structures or production process models List source determination for the selection of available resources Lesson: Finite Supplier Planning in CTM Identify a method for finitely planning in CTM based on supplier material constraints SAP AG. All rights reserved. 9

16 Lesson: Comparing SNP Planning Methods Compare the SNP planning methods 2014 SAP AG. All rights reserved. 10

17 Unit 8 Lot Size Planning Lesson: Lot Size Planning Use lot sizes in SNP and CTM planning SAP AG. All rights reserved. 11

18 Unit 9 Safety Stock Planning In this unit you will learn about the various safety stock planning methods and create an algorithm to calculate safety stock. You will also understand how to use demand and receipt data for safety stock planning. Lesson: Safety Stock Planning in SNP Explain the standard methods of safety stock planning Use the advanced methods of safety stock planning List the differences between the methods Make the required settings for safety stock planning 2014 SAP AG. All rights reserved. 12

19 Unit 10 Deployment and the Transport Load Builder This unit will discuss the concepts of deployment. You will learn how the ATD quantity is calculated for a product at a plant and the factors that influence deployment. We will analyze the fair share and push rules used by deployment. Finally, you will understand the role of the Transport Load Builder (TLB) in the SNP process, how to define a TLB profile, and how the TLB builds loads. Lesson: Basics of Deployment Explain deployment concepts Calculate the ATD quantity for the plant Describe the main settings for the deployment run Explain the factors that influence deployment Describe fair share rules for deployment Describe push rules for deployment Lesson: Transport Load Builder Describe the role of the Transport Load Builder Explain how the TLB functions in the SNP process Execute a TLB run 2014 SAP AG. All rights reserved. 13

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