A Future Vision of Interoperability and PLM

Transcription

1 A Future Vision of Interoperability and PLM Mark E. Van Horne Associate Technical Fellow Boeing Commercial Airplanes May 17,

2 Presentation Messages Current interoperability technologies focus on CAD conversions CAD has transformed to PLM on a global scale Global collaboration requires interoperability Interoperability and collaboration in a PLM world has a new set of issues Technical challenges and opportunities

3 Configured for Success 787 Design Features Advanced wing design Breakthrough passenger cabin Overhead crew rests Enhanced flight deck Innovative systems technologies Composite primary structure Large cargo capacity Advanced engines and nacelles

4 reating a Better Flying Experience Large Overhead Bins Better Economy Seating Options 15 (38 cm) Wider More Head Room Better Air Quality Bigger Windows Faster Lower Cabin Altitude Higher Humidity Better Lighting Smoother Ride Wide Seats and Aisles COPYRIGHT 2008 THE BOEING COMPANY

5 787 Global Partners

6 What is PLM? A set of business processes and computing tools to: Define, optimize, manage, and integrate Products, Processes, and Resources Throughout the entire product life cycle Across the extended global enterprise

7 Collaboration and Interoperability between firms Manufacturing Data Management Analysis Manufacturing Process Authoring Enterprise Execution Supply Configuration Management Chain Management ProductKnowledge Lifecycle Management Management CAD Resource System Product Resource Management Marketing Collaboration Workflow Planning Support What is PLM? How Does It Fit? Product Marketing Enterprise Collaboration and Interoperability Product Marketing Data Management Analysis Manufacturing Process Authoring Data Management Collaboration Supply Chain Management Customer Relationship Management Enterprise Supply Configuration Management Chain Management Product Lifecycle ManagementResource Knowledge Management CAD Planning Resource Management Collaboration Workflow Analysis Manufacturing Process Authoring Configuration Management Product Lifecycle Management Knowledge Management Customer Relationship Management Resource Management CAD Workflow Manufacturing Execution System Product Support Enterprise Resource Planning Customer Relationship Management Collaboration and Interoperability within firms Manufacturing Execution System Product Support Product

8 Success CONFIGURATION CONFIGURATION STANDARDS STANDARDS LOADS LOADS Product Data Creation, Config Management & Collaboration Tools STRUCTURAL STRUCTURAL DESIGN DESIGN SYSTEMS SYSTEMS ARCHITECTURE ARCHITECTURE AND AND FUNCTIONAL FUNCTIONAL DESIGN DESIGN SYSTEMS SYSTEMS INSTALLATION INSTALLATION MANUFACTURING MANUFACTURING PLAN PLAN PAYLOADS PAYLOADS DESIGN DESIGN SUPPORT SUPPORT PRODUCTS PRODUCTS DESIGN TOOL TOOL DESIGN DESIGN PHYSICAL PHYSICAL FUNCTIONAL FUNCTIONAL SUPPORT SUPPORT INTEGRATE BUILD BUILD LCPT LCPT RELEASE RELEASE PACKAGE PACKAGE Concurrent Product Definition (CPD) Orchestration and Integration Processes Enabling Processes SmarTeam ForumPass Processes and Tools CATIA V5 ENOVIA LCA & DMU KBE Workbenches DELMIA / IPD SEE Workflow Lifecycle Mgmt CPD Integration Verification Reviews CPD Partner Operating Agreements Integration Issue Tracking Design in Context Design Concepts Relational Design / Interface Mgmt Design / Build / Support Simulation Enabling Tools SPECIFY OPTIONS OPTIONS REQUIREMENTS REQUIREMENTS

9 Fully Integrated Product Definition Mfg. Processes Refined Flow & Costs Tooling Definition Initial N/C Processes Define Anywhere Product Designer Mfg. Engineer Ind. Engineer Tool Designer Action need date is driven from Integrated Schedule W/S Complete Action High fidelity detail definition created SupplyTo package provided to supplier for final producibility Geometry and schedule provided input according to the Mfg context. Integrated TDR High fidelity tool definition Feedback Job Level created on Assembly optimization process provided of N/C Product generated Flow, from geometry Automatic Process Constraints, features notification and Cost feedback of N/C requirements changes W/S W/S W/S Complete Action Complete Action Complete Action Complete Preliminary Definition Action New Product, Concept, PRR ENOVIA Action Complete & Integrated SSPD Preferred Supplier ME DE Workbench N/C Programmer

10 Tool Product Lifecycle Management Process Tool as Resource Tool as Product DELMIA ENOVIA CATIA Need for Tool Create Tool Requirement Object Create Tool Product Author Design Action Apply effectivity Promote Action to In Work Send to CATIA Create Product Structure Setup Subscriptions Save Design Tool KBE MBD Relational Design Transfer Action Populate Tool In Build Plan Tool Product Release

11 Define, Optimize, Manage, Integrate Product Definition Structure Design System Design Payloads Design Resource Definitions Capital Equipment Fab and Assembly Tools Consumable Resources Process Definition Part Fabrication Factory Layout Assembly Sequences

12 Define, Optimize, Manage, Integrate 3. Drag Drag estimation methods & tools 7. Structural Analysis Structural layout, load cases, static loads, dynamic loads, flutter, FEM development 5. Performance Mission performance, fuel burn. Field performance. Community noise. 4. S&C Stability characteristics. Tail sizing, cg location. 4. Propulsion Engine selection 6. Preliminary Sizing and performance Integrating all the 2. Weight elements Weight estimation 8. Economic Analysis methods & tools Operating Cost 9. Cost & Price Development and production cost, market and pricing 1. Requirements What are we trying to do here? 10. Business case Integrating everything together is this project worth doing?

13 Computational Fluid Dynamics

14 Kinematic Analysis

15 Define, Optimize, Manage, Integrate Configuration Management Max Configuration Product Max Configuration Manufacturing Processes Configurable/Flexible Resources Data Management Product Definition Data Resource Definition Data Process Definition Data Workflow Management Authorize work across the enterprise Engineering Change Orders Actions Life Cycle Management

16 Define, Optimize, Manage, Integrate Airplane Configuration Authority Customer Option Definition and Management Customer Specific Option Selection Functional Design & Analysis Source and Derived Requirements Definition Functional and Logical Architecture Functional Does Behavior Definition It Functional Analysis Transport Work? and Installation Logical Topology Design Validation, Verification & Certification Physical Design & Analysis Physical Architecture Part Definition EBOM Structural Analysis Does Tool Design KBE It Standard Parts Dimensional Fit? Management Model Based Definition Build Design & Analysis Plant Design Factory Flow Analysis Geometry Can Based Process Plan Manufacturing We Simulation Build Producibility Analysis Ergonomics It? Analysis MBOM

17 Relational Design Engineering Product MDS MDF Tool Product TLM ME120.._TLM_-.1 ME120Z0000-1_TLM ICM RLM ICM RLM Detail Part Detail Part Detail Part Detail Part RLM Detail Part Detail Part TLM Tooling Layout Model ME120.._TLM_-.1 ME120Z0000-1_TLM_- -Non-contextual - In-context - Out-of-context

18 Relational Design

19 Model Based Definition

20 V5 Parameterized CATPart

21 User Defined Features

22 Virtual Manufacturing Processes Factory Design Manufacturing Analysis Geometry-Based Process Planning Factory Definition Factory Flow Analysis Assembly Analysis Sequencing/Interference Human Factors Analysis Maintenance Analysis Variation Analysis Dimensional Management Work Statement / Schedule/Development Standard Process & Resource Libraries Control Station Precedence (#1 Flow) 3D-Process Planning Work Instruction Authoring Key Characteristic Management Part / Tool Indexing Plan Process Capability Management Measurement Plans N/C and CMM Programming Feature-based N/C Programming CMM Programming Robotic Programming Machine-Tool Simulation Integrated Build- To/Supply-To Package Delivery of 3D Work Instructions Delivery of 3D Work Instructions Training

23 787 Fin-Rudder Join

24 Data Management Structure Product Editor Part Editor Content Management Change Order Editor Action Editor Modification Editor Action Editor

25 Data Longevity TRS 80 IBM

26 Product Marketing Supply Chain Management Data Management Analysis Manufacturing Process Authoring Configuration Management Product Lifecycle Management Knowledge Management CAD Resource Management Collaboration Workflow Customer Relationship Management Enterprise Resource Planning Manufacturing Execution System Product Support Products Processes Resources The Challenge Define Optimize Manage Integrate Collaboration and Interoperability between firms Supply Chain Management What is PLM? How Analysis Does Manufacturing Data Management It Fit? Product Marketing Enterprise Collaboration and Interoperability Product Marketing Data Management Customer Relationship Analysis Management Manufacturing Process Authoring Configuration Management Product Lifecycle Management Knowledge Management Collaboration Enterprise Supply Configuration Management Chain Management Manufacturing Process Authoring Product Lifecycle ManagementResource Knowledge Management CAD Resource Management Planning Collaboration Workflow Resource Management Workflow CAD Execution System Produ ct Suppo rt Enterprise Resource Planning Customer Relationship Management Manufacturing Execution System Product Support Product Collaboration and Interoperability within firms

27 Discussion Topics Open Interfaces to PLM Products Open Protocols Open APIs Open documentation Reasonable licensing of patented technologies Creation of Interoperability Standards for PLM Products ISO, ANSI, ASME, AIAA, SAE Data Portability Design for interoperability Promotion of neutral formats Import/Export features in PLM software Industry Cooperation PLM Vendors and interoperability vendors