Leveraging the Cloud to Drive Operational Excellence

Transcription

1 Katie Jones Sr. Product Line Manager Connected Performance Services Leveraging the Cloud to Drive Operational Excellence February 2018 ME-TECH Middle East Technology Forum for Refining & Petrochemicals Dubai, UAE UOP 8081D UOP LLC. A Honeywell Company All rights reserved.

2 Sli.do Polling Question: In your organization, what is the level of interest for digital transformation? 1 A. Committed Organization has a defined digitalization program B. Recognize the Potential Investigating limited scope opportunities C. Awareness Unsure if reality or hype, interest level is related more to fact that others are investing D. None No clear investment plan in digitalization

3 Operating Company Challenges 2 Unplanned Downtime Process issues Equipment failures Human Capital Challenges Right Skills Sustaining Expertise Sub-optimal operations Performance vs peers Underperforming Assets Emission standards Energy reduction Energy and Emissions UOP 8081D-2

4 Honeywell Connected Plant 3 We connect processes, assets and people to continually redefine optimal performance Connected Process + + = Connected Assets Connected People Connected Plant Deep domain expertise Broad ecosystem of expertise & capabilities Enhanced decisions via data analytics Unmatched industry offering Optimization & analytics via the digital twin Predictive asset performance, increase uptime, decrease downtime Worker safety & compliance Integrated solutions that span the entire enterprise $25M/yr. value for an average size refinery Based on foundation of advanced software UOP 8081D-3

5 Honeywell Provides Complete Value Not Just Components of the Solution 4 1 Secure Data Cyber Security SECURED DATA 2 Digital Twin 3 Analytic Capabilities Assets Process ERP Loops Sensors ITERATIVE Historian Disparate Data Across Enterprise OPTIMIZATION 4 Knowledge from experts Asset Expertise Process Solutions ACTIONS Local Service Enablement DATA BASED INSIGHTS Process Expertise 5 Visualization & Collaboration Tools Equipment Expertise OEM PARTNERS UOP 8081D-4

6 Solution Video 5 Honeywell Connected Plant Video Check out more videos at or at the booth UOP 8081D-5

7 Honeywell Connected Plant Solutions from UOP 6 Connected Process Process Reliability Advisor Pre-empt process issues with embedded root cause analysis Operate closer to constraints Drive best operating practices Process Optimization Advisor Maximize profitability through changing process and economic conditions Evaluate new opportunities with what-if analysis UOP 8081D-6

8 On-going Service Delivery 7 Recommendations Have UOP become part of Your Team Early event detection and operational recommendations provided in Dashboard Regular interactions with service experts Modifications Gain from Continuous Innovation Added enhancements to the Solution Reflect minor process configuration updates Maintenance We will keep the system running by conducting all needed maintenance of Software & Hardware including tuning of the process models UOP 7951C-7

9 Sample Customer Value 8 Solution Results Naphtha Complex Process Optimization Advisor Initial results enabled +5% capacity increase driven by optimization recommendations Expanded scope with PRA for Naphtha Complex & Crude/Vacuum Oleflex Process Reliability Advisor In first month, realized $1.2+ Million/year in increased process efficiency (compressor efficiency, column operations) Early warning of catalyst transfer anomalies FCC Process Reliability Advisor Identified pathway to increase overall throughput by +10% ($5-10M) through adjustment of caustic system operations to mitigate H2S contamination, and further dependent issues Early detection of loss of portable air compressor causing high CO & SO x recommended, operating changes to mitigate effects UOP 8064LA-8

10 Customer Successes CIS 9 1x Gas Plant Americas Middle East Asia 2x FCC 1x CCR Platforming 1x Oleflex 2x Gas Plants Process Reliability Advisor Process Optimization Advisor 1x C 3 Oleflex 1x Aromatics Complex 2x CCR Platforming 1x Aromatics Complex 2x CCR Platforming 1x Gas Plant 2x Aromatics Complex 5x CCR Platforming 3x Penex 2x Naphtha Complex 1x CCR Platforming 1x Aromatics Complex 29 Signed Up Units Around the World and Counting

11 UOP 8081D-10 10

12 Cloud Platform Architecture 11 Access through UOP Portal with secure login with identified users Purity Production Energy Capacity Proactive, ongoing dialogue and recommendations. UOP expert review Visualization Data Collection Ongoing capture of plant (process/lab) data Gross Error Detection Data Conditioning Data Reconciliation Data Cleansing Advanced Computation Solution-specific calculations and models UOP expert reviews Customer Site Secure Honeywell Cloud UOP 8081D-11