Introduction to Industrial Internet

Transcription

1 Introduction to Industrial Internet Mickaël Desloges European Marketing Manager, GE Digital Learn More about Industrial Internet Here 1

2 Bringing Internet technologies to Industry What happened when 1B people became connected 1.3m video views 100,000 tweets In 1 minute Consumer Internet 640GB of data transferred Real-time Network Planning What happens when 50B machines are connected? Shipment Visibility Hospital Optimization Intelligent Medical Devices Industrial Internet Connected Machines Smart Grid Factory Optimization Logistics Optimization 47K app downloads 1MM search queries 6M Views Brilliant Rail Yard Brilliant Hospital Brilliant Power Brilliant Factory IT architectures virtualized Social marketing emerged Communications mobilized Retail & ad transformed OT architectures virtualized Machines Intelligence beyond controls Maintenance becomes Evidence Based Human industrial response is modelled 2

3 Analogy in the Consumer Internet The Base Data Data Organization Meaningful Insights Domain Expertise Analytics The worlds music What is currently popular My personal music library Genre / related genre Artists / related artists Time periods (decades) What is a good Playlist from my music library for a friend who likes the new band Echosmith? The Base Data Data Organization Meaningful Insights Domain Expertise Analytics Industrial Equipment Sensor data, Service and Maintenance records, Design Specs Relationship between equipment anomalies, alarm codes, downtime reasons, operators, where used, how used, etc.. Alarm code 325 tripped twice in the last month, am I ok to run at full speed for the next 10 days. Do I need to pull in my next maintenance schedule. 3

4 An explosion of information 50B Machines will be connected on the internet by X Sensor data Historian data Content (images, videos, manuals, etc.) Machine data 1TB Data per flight Industrial data growth within next 10 years 10X Mobile data traffic growth between 2013 and 2019 CRM, ERP, etc. Geo-location data Logs Social network data 35GB Data per day from each Smart Meter 50X Data growth in healthcare ( ) In practice only 3% of potentially useful data is tagged and even less is analyzed* 9MM Data points per hour for each locomotive 500GB Data per blade by gas turbines 4

5 Build new competencies Platform Expertise Analytics & Control Optimization Cloud for efficiency and agility Focused Advanced Research Machine Learning Predictive insights from Big Data Consistent and meaningful User experience Predictive Analytics Going mobile: anytime/ anywhere Access Mastery of information through Data Science & Engineering Model Based Control & Optimization Cyber Security By design Physics & expert based modeling End-to-end Security Scalable and resilient Architecture Sensor & image analytics 5

6 Translating Capabilities into Outcomes No unplanned downtime Optimized profitability Business Model Transformation Insight into equipment function allows companies to take proactive action for proactive support Using analytics for operational efficiencies can deliver even greater uptime & productivity from industrial machines Leveraging advances in cloud computing technologies can create new profit opportunities 6

7 Why is this important to GE The Power Of 1% 90% Industrial Company by 2018 ~400 Global factories $72B manufacturing spend $200B+ services backlog Goal, 30% lower costs, deliver 2X faster

8 The formation of GE Digital Joining the Digital Force of GE in ONE organization focus on Industrial Internet: GE s Software Center GE s global IT and software teams Wurldtech All software experts from across our businesses Intelligent Platforms, O&G, HealthCare Launch a common Industrial Platform 8

9 GE Software Center to GE Digital Established HQ in Bay Area 250 employees 700 employee s 1200 employees Established GE Digital First Minds + Machines event launched M a year invested $800M Predictivity orders Created 1.1B in revenue ,000+ employees GE Intelligent Platforms $5B+ in Revenue 9

10 GE Difference: Physical + Analytical ANALYTICS 14,000 software engineers GE Digital PHYSICS + 6,300 applied engineers GE Aviation DATA Continuous, accessible Operator A Operator B Part Temperature + + = STATISTICS Unlock trends, segment Temperature Takeoff Threshold Climb Cruise PHYSICS Apply engine expertise CUSTOMER AND GE BENEFITS Time-on-wing Reliability and availability Fuel cost Repair and overhaul 10

11 GE Focus on Innovation Asset Performance Management Operations optimization Supply Chain Integration Maximize performance with minimal downtime Increased system efficiency across GE & non-ge assets Optimize material & repair cycles Creating value Better customer outcomes Improved employee productivity Ability to continuously add value 11

12 Intelligent Lighting Activate sensors, capture data, deliver solutions. Input Sensors to capture Video Environment Audio Ambient Motion Vibration Cloud Output Optimized solutions Mobility & Transportation Public Safety & Security Energy & Sustainability Communications Resource Conservation Environment & Weather Maintenance & Operations Physical Infrastructure 12

13 Brilliant Factories 16 Brilliant Factory Pilots 25% more productivity 30% less mfg NPI Cycle time Performance & throughput analysis 100 Brilliant Factories by end of 2016 GE Brilliant Manufacturing Suite from GE Intelligent Platforms Machine Cell Factory Supply Chain General Electric Company, All Rights Reserved. 13

14 The Industrial Product Reliability Center Asset Performance Management OEM independent analytics 250+ Units ~7000+ Assets 200k+ Sensors $10B Asset Value Under Management $10 sm Annual Avoided Costs for Customers High probability of detection. Low probability of false positive. Per Week: 60+ Reports 50+ Calls 40+ Actionable Notifications 14

15 Cyber Security: Operate Assets + Operations Safely SECURE & CERTIFY OPERATIONAL INFRASTRUCTURE BRING OPERATIONAL AVAILABILITY & GOVERNANCE WITH IT PROTECT OT/IT IN AN APP FACTORY ENTERPRISE ESTABLISH USER- BASED WORLD FOR INDUSTRIAL CLOUDS Security enhancements delivered through Predix and GE Products Certify operational products & customer environments Establish secure & trusted connections from OT to IT & Clouds Visibility to mixed Information assets App Factories with Privacy and Security by Design Data Security and Compliance across the OT-IT Enterprise Drive Protection from the User to the Machine Maintain chain of custody for the data communities Trusted & Scalable platform & services for OT, IT, Cloud, App, User 15

16 Industrial Strength Partnerships Partnerships & Alliances Venture capital M&A / Strategic moves Crowdsourcing initiatives GE Digital Develop technology and analytics applications Build Predix apps for shipping, manufacturin g, and other industries Creating highly secure wireless communication s system Enable intelligent networking of analytics and data between machines Embed standardized interfaces within the Predix platform Accelerate GE s ability to create new analytic services and solutions 16

17 Industry Consortiums IIC CFF ODP OIC Open Interconnect Consortium GE Proprietary Information General - Do not Electric copy Company, or distribute without All Rights express Reserved. written permission from GE

18 The Industrial Internet Journey where to start DATA FROM ASSETS &SYSTEMS TURNED INTO INSIGHTS BY ANALYTICS ENABLING PEOPLE AT WORK GET CONNECTED GET INSIGHTS GET OPTIMIZED Visibility Root Cause Fast Action Predict Prevent Improve Increase Throughput Reduce Cost 18

19 The Industrial Internet Journey where to start GET CONNECTED GET INSIGHTS GET OPTIMIZED 19

20 Thank you! General Electric Company reserves the right to make changes in specifications and features, or discontinue the product or service described at any time, without notice or obligation. These materials do not constitute a representation, warranty or documentation regarding the product or service featured. Illustrations are provided for informational purposes, and your configuration may differ. This information does not constitute legal, financial, coding, or regulatory advice in connection with your use of the product or service. Please consult your professional advisors for any such advice. No part of this document may be distributed, reproduced or posted without the express written permission of General Electric Company. GE, Predix and the GE Monogram are trademarks of General Electric Company General Electric Company All rights reserved. 20

21 Industrial Internet with Predix Corrado Giussani Channel Manager, GE Digital 21

22 Predix Platform is the Enabler Cloud-based platform for Industrial Internet + Capabilities for Industrial companies Connected assets Industrial data management Monitoring & diagnostics Asset lifecycle Industrial data science Cloud & mobile Predictive maintenance Operations & intelligence Reliability Cost reduction Risk mitigation Lower operations and Profitable growth Increase availability Lower operating costs Lower financial operations risk Increase production for and longer asset life with greater efficiencies and financial risk market advancement 22

23 Scalable, secure on ramp to Predix Cloud Services Predix Industrial Cloud Cloud Applications Organized Plant Data Field Data Management Internet Predix Machine Field Agent Other Source Systems HMI/SCADA Historian Tiers Get Connected at Scale 23

24 How we think about User Experience Pillars Vision The Art of the Possible Collaboration Working side by side with customers Creation A place where cross functional teams roll up their sleeves and create new software solutions Iterative Learn, measure, build, and evolve until the user need is met More Than Just User Interface The Design Center is a collaboration space where crossfunctional teams meet with their end users to co-create, discover, and test innovative solutions. Source Elements of User Experience (by Jesse James Garrett) 24

25 How we think about Data Pillars Scale Cost effectively maintain data fidelity for use by Data Scientist, Engineers, and Analytic experts Contextualize Preserve data relationships and context over time Model Organize data in the context of the physical world Structure Group like data into structures representing physical equipment Collect Connect to equipment and collect data at the volume and speed required for analysis Maintaining context of data in motion is a key challenge 25

26 How we think about Analytics Pillars Optimize The equipment or process for higher production efficiency Recommend The course of action to resolve the condition Diagnose The probable cause of the condition based on the state of the equipment or process Predict and Advise The equipment or process has changed behavior signaling a future failure if not addressed Alert and react A condition has occurred requiring immediate resolution Digital Twin 26

27 How we think about Control Pillars Advanced Control Repeatable, guided, closed loop processing supporting a continuously learning organization Requisition Automation Working side by side with customers and Suppliers Secure Control Systems Across PLM, ERP, Control, and MES Software Defined Machines Cloud / Edge decision making and logic execution Leverage cloud-based data and processing Machine apps Virtual partitions Digital Twin On Machine Abstract software Machine-centric analytics On Cloud Modeling & simulation Cloud-elastic processing 27

28 How we think about the Industrial Internet Platform Pillars Secure by Design End to End, Data and Access Scalable, Reliable Elastic compute and data infrastructure Multiple pods in different geographies Integrated DevOps/BizOps Frequent releases Metered for Business Operations Machine Connectivity Device connectivity Secure data transfer System management infrastructure Microservices architecture Easy to maintain, reusable Perform their tasks exceptionally well 28

29 Predix Industrial Cloud Platform Predix Go (mobile software) Asset Performance Management (APM) Industrial Internet apps powered by Predix predix.io Operations Optimization Discover Code Deploy Operate Monetize Predix Connectivity Industrial Microservices Catalog (marketplace) Predix-ready MACHINES and industrial devices Predix Machine (embedded software) GE Non-GE Asset services Data services Cloud Foundry Cloud Infrastructure Development Production Analytic services end-to-end security 29

30 This image cannot currently be displayed. Predix App Marketplace Enabling the Industrial App Economy 30

31 Committed to customer success GE commitment $1b+ investments in SW GE Digital (Software CoE) APM solution portfolio Brilliant Factory Open ecosystem Technology Partners Microservices Catalog II Consortium + OIC Advanced research Cloud Services Cyber/Machine Security Data Science By opening up Predix to the world, companies of any size and in any industry can benefit from the investments GE has made. Jeff Immelt, GE Chairman & CEO 31

32 ge.com/digital 32

33 Thank you! General Electric Company reserves the right to make changes in specifications and features, or discontinue the product or service described at any time, without notice or obligation. These materials do not constitute a representation, warranty or documentation regarding the product or service featured. Illustrations are provided for informational purposes, and your configuration may differ. This information does not constitute legal, financial, coding, or regulatory advice in connection with your use of the product or service. Please consult your professional advisors for any such advice. No part of this document may be distributed, reproduced or posted without the express written permission of General Electric Company. GE, Predix and the GE Monogram are trademarks of General Electric Company General Electric Company All rights reserved. 33

34 AVIATION: LEAD IN ON-WING RELIABLITY Applied analytics to detect engines at risk of removal Cumulative distress Segment Cycles Harsh environment Abate Nominal environment Recent successes GE CFM56 40 Water wash $ 7M/yr fuel savings at one GE90 operator removals saved removals saved

35 INTELLIGENT LIGHTING Activate sensors, capture data, deliver solutions. Input Sensors to capture Video Environment Audio Ambient Motion Vibration Cloud Output Optimized solutions Mobility & Transportation Public Safety & Security Energy & Sustainability Communications Resource Conservation Environment & Weather Maintenance & Operations Physical Infrastructure GE Proprietary Information General - Do not Electric copy Company, or distribute without All Rights express Reserved. written permission from GE 35

36 TRANSPORTATION: RAIL EFFICIENCY ADVANCED CONTROLS Auto train operation 10% fuel savings SERVICE ROBOTICS SENSORS/ANALYTICS AUTOMATED DECISIONING Productivity, safety Automate tasks Tough environment On-site oil analysis Predict remaining life Prevent road failures Optimize yard ops Reduce dwell up to 10% Depart on time up to 50% 1 MPH = $200M in Savings

37 Outcomes with Software + Analytics Software & analytics Intelligent machines Industrial big data User experience Customer Wins Power up 4% increase in power output across 283 wind turbines Movement planner 10% increase in network velocity Intelligent pipeline Improving safety & efficiency on 15k miles of natural gas pipelines Fuel efficiency service $10M of fuel savings with flight efficiency Services