Built for Success: Building a Foundation for Industry 4.0 with an Integrated PLM Platform
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1 Built for Success: Building a Foundation for Industry 4.0 with an Integrated PLM Platform David Ewing Jr Aras aras.com
2 Industry 4.0 Smart Factory Digital transformation Interoperability Capabilities Production Testing Predictive Maintenance Automation Environmental Management 2017 Aras aras.com
3 Reality 2017 Aras aras.com
4 Reality 2017 Aras aras.com
5 2017 Aras aras.com Integrated Product Development Concept Development Manufacturing Field System Product Requirements, MBSE, Systems Engineering, Verification & Validation Configuration and Change Management EBOM/MBOM/SBOM Software ALM Electronic Electrical Modeling, Simulation ECAD PDM, Component Engineering Manuf. Planning Quality Planning & Systems User Manuals Service Manuals Catalogs Mechanical MCAD PDM Work Instructions IOT Analytics
6 Holy Grail Full lifecycle coordination, visibility and traceability R1 F1 L1 A A A A SN #6 A SN #6 A SN #6 R2 F2 L2 B B P1 C C C R3 F3 L3 C C C D D D R4 F4 L4 D D D F SN #89 F SN #89 F SN #97 R5 F5 L5 E F F P2 G G G R6 F6 L6 G G F Q Q Q R7 F7 L7 H I H I G J J J R8 F8 L8 J J Q K K K R9 F9 L9 K K J L L L R10 F10 L10 L M L K O SN #44 O SN #44 O SN #44 R11 F11 L11 O O L I H H R12 F12 O R13 R14 REQUIRED F13 F14 F15 FUNCTIONAL DIGITAL THREAD LOGICAL AS DESIGNED AS ORDERED H I AS PLANNED IIoT DIGITAL TWIN AS BUILT AS DELIVERED IoT AS SERVICED
7 2017 Aras aras.com Role of the PLM Platform Concept Development Manufacturing Field
8 Connect 2017 Aras aras.com
9 Schroer s Law of Platform Connection 1. Must function across enterprise and geographic boundaries 2. Data must persist (sometimes for decades) 3. Data must be served in a way that is usable 4. Access must be controlled 5. Must respect configuration rules (inc. change) 2017 Aras aras.com
10 Collaborate 2017 Aras aras.com
11 Comply 2017 Aras aras.com
12 2017 Aras aras.com Complete As-Designed As-Planned As-Built As- Maintained Engineering changes Manufacturing restructuring Supplier parts Concessions Serialized parts Batches/lots Maintenance Modifications Repairs ERP MES MRO
13 2015 Aras aras.com Manufacturing Process Planning Bridge the gap between engineering and manufacturing Data centric processes Automatic reconciliation Synchronize Process Plans, MBOMs and Work Instructions Flexibility for ANY enterprise Changes are reflected across all three views Preserve the digital thread with Traceability Automatic reconciliation Manufacturing view of EBOM, Engineering view of MBOM
14 2016 Aras aras.com Quality Systems Closed-loop CAPA data and processes Identify, contain, and analyze issues Perform corrective and preventive actions Manage Quality data in context with Product and Mfg. Track Quality affected Items Leverage PLM core capabilities Workflow, Document Management, Search, Change, Reporting, Security
15 PLM Platform Interoperability ERP: MANMAN SAP / MRP ERP PLM in Action Watervliet Arsenal CAM, MBOM, Routing, Work Instructions Preventive Maintenance, Tooling Benefits Single System for MBOM Lean Six Sigma Support Process & asset relationship capabilities Customizability while upgradable Integration with Ent Systems Costing : Custom Legacy System CAM: Mastercam & SmartCAM I4.0 Readness Interoperability In Platform MES First piece Inspection Results Tool Crib management + where used Gauge R&R w/ auto scheduling source: 2017 us army Aras aras.com
16 PLM in Action Aircraft engines As planned supply chain BOM / MCO 63 sites / 4 assembly sites / 59 supply sites Benefit MBOM & effectivity capabilities Change workflows & impact analysis Ability to integrate Ease of use 82% reduction in DPMO, $1M/yr prod. I4.0 Readiness Interoperability Supply/Demand Effectivity Change Management source: 2017 ge Aras aras.com
17 2016 Aras aras.com Call to action Platform starts with one brick Start working on your Digital Transformation Define your journey, everyone different Leverage what you have Start small/lean or complete transformation Platform and all the tools you need for Digital Transformation are ready
18 2017 Aras aras.com
The Aras PLM Platform
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