Committed to Excellence in Safety, Quality and Reliability

Transcription

1 Committed to Excellence in Safety, Quality and Reliability

2 Experienced, highly-trained multi-craft personnel creates reduced down-time, lower cost, improved safety and quality. Hydraulic Torque Tensioning LDAR & Analytic Field Machining Pipe-cutting Line Isolation & Weld Testing Hot Tapping Leak Sealing Line Stops Stud & Bolt Removal

3 Introduction Committed to Excellence in Safety, Quality and Reliability Industrial Specialty Services (ISS) provides value through safe, smart and reliable integrated services and solutions including: Hydraulic Bolt Torqueing/Tensioning Line Freezing Field Machining Line Isolation/Weld testing Hot Tapping Line Stopping Leak Repair / Leak Sealing Engineered Composite Repairs Heat Treat/Stress Relief Stud & Bolt Removal Metal Disintegration Valve Repair ISS, a Brand Energy & Infrastructure Services company, employs highly skilled craftsmen and promotes organic growth through ongoing training and mentoring. Our trained service technicians have the experience and expertise to handle the most demanding jobs safely, competently and on time. While ISS primarily operates from Louisiana, Texas, Florida and North Carolina, we provide services to the refining, petrochemical, gas, power, pulp & paper, offshore and subsea markets throughout North and South America and other strategic international regions. Call ISS at RING.ISS for any of your Specialty Service needs and experience the safest and most productive solutions in the industry. 2

4 Hot Tapping / Line Stopping: HOT TAPPING AND LINE STOPPING SERVICES REQUIRE AN IN-DEPTH UNDERSTANDING OF THE FLOW RATE, TEMPERATURE PRESSURE AND NATURE OF THE MATERIAL IN THE LINE TO BE CUT INTO. WITH OVER 20 YEARS OF EXPERTISE, ISS PERSONNEL ARE EQUIPPED WITH THE KNOW-HOW TO TACKLE EACH UNIQUE APPLICATION TO THE CLIENT S SPECIFIC NEEDS. FEATURES: - Available in size ranges 1/2-60 diameter tap sizes and a boring bar stroke (reach) of over Available off the shelf for up to 1480 psig maximum operating pressure and temperatures as high as 700 F. Custom designs and packers offered for higher system requirements. - Power driven with pneumatic, single or dual hydraulic motor drives featuring a new level of sophistication and dependability. TM004 Tapping Machines 1/2-6 Taps available with 12, 18, 24 and 30 ISS has a full range of Hot Tapping and Line Stopping equipment. - Offers cutter and pilot repairs with high speed steel and/or carbide materials. - A custom design of complete High-Pressure Pipe Plugging System for the temporary blockage of pipelines and pipe systems when isolation is not an option. Our standard system is designed for 1000 PSIG and 100 F differential across the plugging head. The Pivoting Head is the product of decades of expert design enhancement and refinement. 3

5 Technical Bolting / Tensioning: ISS OFFERS HYDRAULIC BOLT TORQUE/TENSIONING SERVICES TO SERVE MOST INDUSTRIAL REQUIREMENTS. THE CONTROLLED APPLICATION OF TORQUE ON A FLANGE JOINT CONNECTION ENSURES EVEN DISTRIBUTION AND UNIFORM DISPLACEMENT OF PRESSURE. SPECIFIC APPLICATIONS ARE DETERMINED BASED UPON THE CRITICAL NATURE OF THE FLANGE AND THE PRESSURE, TEMPERATURE AND MATERIAL THAT WILL BE PASSING THROUGH THE LINE. ALSO CALCULATED INTO THE PROCESS IS THE K FACTOR OR FRICTION COEFFICIENT THAT COMES INTO PLAY WHEN BOLTING LUBRICANTS OR TEFLON IS INTRODUCED. BOLT ELONGATION CAN BE VERIFIED UTILIZING EXTENSOMETERS AND TRAINED TECHNICIANS. TORQUE, TENSIONING AND STUD REMOVAL FEATURES: - Hydraulic torque wrenches - All stud sizes - Heavy hex sizes - Socket & low clearance link - Tensioning Tools - Nut splitting and metal disintegration - Stud removal services COMPONENT INTEGRITY MANAGEMENT SYSTEMS: - Cost saving pre-planning - Critical flange management - Data storage/management - Insure quality - Mitigate/minimize risk 4

6 Field Machining: ISS SPECIALTY SERVICES PROVIDES SPECIALIZED FIELD AND/OR SHOP MACHINING SERVICES TO INCLUDE FLANGE FACING UP TO 120 DIAMETER ON RAISED FACE AND RTJ FLANGES, DRILLING/TAPPING, PRECISION LINE BORING, STANDARD AND HEAVY WALL PIPE-CUTTING AND BEVELING AS WELL AS MILLING PUMP BASES. VARIOUS METHODS ARE USED, INCLUDING SMALL AND LARGE DIAMETER BORING BARS, PORTABLE LATHES, MAG-BASE DRILLS, SPECIALTY MILLING EQUIPMENT AND METAL DISINTEGRATORS FOR TIME SENSITIVE STUD OR NUT REMOVAL. THE KNOWLEDGE- ABLE ISS TEAM LEVERAGES THEIR COLLECTIVE EXPERIENCE TO CONSISTENTLY GO BEYOND SIMPLY PERFORMING THE SERVICE, OFFERING INNOVATIVE SOLUTIONS AND HELPING CLIENTS MEET INDUSTRY CODE COMPLIANCE. PIPE CUTTING AND BEVELING FEATURES: - Pipe Severing & Beveling up to 120 inch - Any wall thickness - All materials machined: carbon, stainless steel, chrome, P91, exotic alloys - Counter boring, taper boring, schedule reduction - Standard bevels, compound bevels, J bevels, special configurations - Valves, elbows, tees and other components - Minimal radial & axial clearance needed - Innovative solutions to unique challenges 5

7 Field Machining Continued: BORING FEATURES: - Line boring - Hole boring in headers for weldolets and tube stubs - Boring of nozzles in vessels - Buckets, loaders & other articulated equipment - Valves, pumps and rotating equipment. - Tolerances & surface finishes achieved MILLING FEATURES: - Milling of pump & motor bases - Milling of exchanger partitious - Milling of keyways in shafts - Milling of access doors - Tight tolerances & exact surface finishes SHAFT AND JOURNAL TURNING FEATURES: - Shaft and journals up to 32 inch diameter - O-ring grooves - Re-establish journal bearing surfaces - Out-of-round gear seats on shaft - Re-size shaft ends - Minimal disassembly - No need for shaft to rotate - Tight tolerances & exact surface finishes FLANGE-FACING FEATURES: - Flanges up to and above All types, flat, raised face, RTJ and clamp-type flanges - Portable O.D. and I.D. mount machines 6

8 Line Isolation and Weld Testing ISS OFFERS LINE ISOLATION AND FLANGE WELD TESTING SERVICES. WE HAVE A FULL COMPLEMENT OF LINE ISOLATION AND WELD TESTING EQUIPMENT DESIGNED TO SERVICE LINES FROM 3/4 TO 36 IN DIAMETER AND LARGER. THIS SERVICE ALLOWS HOT WORK TO BE SAFELY PERFORMED ON OPEN-ENDED PIPING BY CREATING A VAPOR BARRIER USING A DOUBLE BLOCK AND BLEED ISOLATION PLUG THAT ISOLATES HYDROCARBON VAPOR WITH A THROUGH-PORT VENT TO PREVENT BACK-PRESSURE BUILDUP. FLANGE WELD TESTING IS ANOTHER VALUE-ADDED SERVICE THAT CAN BE PROVIDED WITH THE SAME TOOL. THE WELD TESTING IS PERFORMED BY STRADDLING THE WELD WITH A SEAL ON EACH SIDE. THE ANNULAR SPACE BETWEEN THE SEALS IS PRESSURIZED TO THE DESIRED TEST PRESSURE. THIS PROCESS TAKES INTO ACCOUNT HOOP STRESS AND AXIAL STRESSES. THE KEY BENEFIT: This service allows the client to create a safe work environment, reduce the volume of water and time associated with conventional hydro-testing and therefore, reducing cost for our customers. 7

9 Leak Sealing Services ISS OFFERS A FULL COMPLEMENT OF SOLUTIONS FOR ADDRESSING LEAKS WHETHER IT S DESIGNING A CUSTOM SOLUTION FOR A FLANGE CONNECTION OR PROVIDING A CUSTOMIZED WRAP TO ADDRESS AN AREA OF PIPING SUCH AS AN ELBOW OR OTHER CONFIGURATION. ALL LEAK SEALING SOLUTIONS ARE CUSTOMIZED TO ADDRESS THE SIZE, TEMPERATURE, PRESSURE, CHEMISTRY OF THE PRODUCT THAT IS LEAKING AND TO ADDRESS THE RUN-TIME TO GET OUR CLIENT SAFELY TO THEIR NEXT SCHEDULED MAINTENANCE SHUT-DOWN. ISS HAS AN EXCLUSIVE AGREEMENT FOR THE APPLICATION OF A POLY UREA COATING SYSTEM THAT ALSO WORKS TO RE-ENFORCE STRUCTURAL STABILITY IN PIPELINES AND OTHER STRUCTURES THAT CAN SAVE CLIENT S MILLIONS OF DOLLARS IN REPLACEMENT COSTS AS STRUCTURAL MATERIALS AGE OVER TIME. THE KEY BENEFIT: This service allows our clients to address leak issues in a safe and effective manner and does not attempt to use a one solution fixes all approach. Every leak sealing application is carefully designed to address the run time desired and the specific hazards involved. This saves our clients time, money and mitigates the associated environmental and health risks. Component Integrity Management Systems ISS personnel can provide a process of incorporating all aspects of a flange joint connection into a data base that is used as a controlled management tool to insure proper verification of all materials, bolts, gaskets, flanges, etc. and to document the proper bolt load calculations, bolting procedures and patterns to be used as well as flange alignment, calibration of equipment with sign-off approvals at each key interval in the process. 8

10 Composite Repair Services: ISS, IN COMPLIANCE WITH ASME PCC-2, PROVIDES A WIDE ARRAY OF ENGINEERED COMPOSITE REPAIR OPTIONS TO IMPROVE THE MECHANICAL INTEGRITY AND / OR OPERATIONAL RELIABILITY OF PIPING SYSTEMS, TANKS, SUPPORT COLUMNS AND BEAMS, AS WELL AS MANY CONCRETE STRUCTURES. UTILIZING VARIOUS TYPES OF TESTED AND ASME APPROVED APPLICATIONS, ISS HAS ADDED YEARS OF LIFE TO EXISTING FACILITY COMPONENTS COMBINING BEST AVAILABLE MATERIALS WITH CUSTOM-ENGINEERING TO INSURE COMPLIANCE AND INTEGRITY. ENGINEERED COMPOSITE APPLICATIONS: - Piping systems - Support Columns - Beams - Tank floors / walls / roof - Process equipment Engineered Composite Repairs take into account the various stresses and match the appropriate repair materials to insure compliance. KEY FEATURES: - Engineered to insure compliance - Easy to install - Adds years or more of life - Binds glass / carbon fiber using urethane, Ester & polymeric agents - Use Fiber-Glass / Carbon-fiber / Kevlar components for strength KEY BENEFITS: - Adds years or more of life - Avoids costly replacement cost - Brings structures / piping back to original specification - Eliminates unplanned down-time - Offers corrosion & fire protection Composite Repairs create value for our clients by adding strength and integrity using ASME-PCC2 compliant guidelines. 9

11 LDAR / ANALYTIC / AUDIT Services: ISS LEAK DETECTION AND REPAIR (LDAR) WAS ADDED TO BRAND S BROAD PORTFOLIO OF SERVICE OFFERINGS IN THROUGH AN ACQUISITION, ISS OBTAINED ALREADY ESTABLISHED ACCOUNTS WITH MAJOR CLIENTS PROVIDING LEAK DETECTION, MONITORING AND REPORTING SINCE ISS NOW HAS THE CAPABILITY TO OFFER 150 YEARS OF MANAGEMENT EXPERIENCE, CUTTING-EDGE TECHNOLOGY AND A HIGHLY-EFFECTIVE DATA MANAGEMENT SYSTEM TO ALL OF OUR CLIENTS, TO ENSURE REGULATORY COMPLIANCE WITH USEPA METHOD 21 AND OTHER MANDATED REQUIREMENTS. ISS WORKS WITH OUR CLIENTS TO OFFER A FULL SERVICE EXPERIENCE, ENSURING THAT THEIR PROGRAM RECEIVES THE SERVICES IT REQUIRES. LDAR SERVICES OFFERINGS: - LDAR training - Appendix P El Paso sampling - BWON / HRVOC sampling - High flow sampling - TO- 14 & 15 - Carbon Canister Monitoring - Optical imaging AWP & GHG - Cooling tower leak tracking - Method 21 and specialized inspections - Regulatory audits & compliance management - Documentation and data storage - Reporting & quality assurance programs - Customized reporting, KPI, and QAQC - Site specific procedures - Annual training for Consent Decree s plus LDAR trained professionals - LDAR software experts, including Guideware, Leakdas, and specialized softwares - Large geographic footprint across U.S. - Consulting - LDAR tools software experienced and available - All Industries served - Identification and Tagging - Web based database - Acoustic monitoring ISS can provide experienced personnel equipment and the technical know-how to ensure our clients are compliant with the Fugitive Emission Monitoring mandated by the regulations or enforcement actions. 10

12 Stud & Bolt Removal ISS STUD REMOVAL SERVICES, STUDBUSTERS, AND OUR SPECIALIZED TOOLS HAVE REVOLUTIONIZED THE INDUSTRY, SAVING TIME AND MONEY IN THE REMOVAL OF STUDS, BOLTS AND PINS. USING TRADITIONAL REMOVAL METHODS, APPROXIMATELY HALF OF THE STUDS REMOVED WILL INCUR DAMAGE TO EITHER THE HOUSING, THE STUDS, OR BOTH IN MOST CASES, AND REQUIRE A LOT OF TIME AND MANPOWER. THE PRIMARY REASON THESE METHODS PROVE TO BE INEFFECTIVE IS SIDE LOADING THE MECHANICAL BINDING OF THE THREADED SURFACES AGAINST EACH OTHER. ISS USES TECHNIQUES AND TOOLS THAT HAVE SOLVED THE SIDE-LOADING PROBLEM. OUR STUD REMOVAL TOOLS USE PNEUMATIC ENERGY, THROUGH AIR GUNS, TO POWER OUR EQUIPMENT. THIS ACCOMPLISHES TWO THINGS: (1) IT REMOVES ALL SIDE LOADING, AND (2) IT REDUCES STUD TORSION WHICH IS ACCOMPLISHED AS FOLLOWS: OUR TOOL, ATTACHED TO AN AIR GUN, FITS OVER THE STUD. WHEN THE AIR GUN IS TURNED ON, THE JAWS ON THE INSIDE OF THE STUD ARE FORCED INWARD (CENTRIPETAL FORCE), CAUSED BY TWO CAMS MACHINED ON THE INSIDE DIAMETER OF THE STUD TOOL. THE JAWS RIDE ON THE CAMS UNTIL THEY CLOSE AND LOCK ON THE STUD. THESE JAWS ARE 180 APART THEREBY CREATING AN EQUAL GRIPPING FORCE AROUND THE STUD. THE TOOL IS DESIGNED TO BE CENTER DRIVEN, WHICH TRANSFERS 99% OF THE ENERGY FROM THE AIR GUN TO THE TOOL AND STUD. THE TORQUE AND HARMONICS FROM THE AIR GUN BREAK THE STATIC HOLD ON THE STUD AND ALLOW IT TO BE FREED. CONSEQUENTLY, THE TOOL LOCKS ON THE STUD AND, THUS, BECOMES PART OF THE STUD. UNLIKE A WELDED-ON NUT, IT DOES NOT BOUNCE ON THE STUD. IN MOST CASES EVEN THE LARGEST STUDS ARE REMOVED IN SECONDS WITH NO HEAT BUILD-UP IN THE THREADED HOUSING, AND NO DAMAGE TO THE THREADED PORTION. PLEASE CONTACT US FOR FURTHER INFORMATION OR TO ARRANGE A DEMONSTRATION OF OUR LABOR SAVING STUD REMOVAL SERVICES. STUD REMOVAL TIMES Stud Size Time 1/2 to 1 2 seconds 1-1/8 to 1-1/2 3 seconds 1-5/8 to 2 4 seconds 2-1/8 to 2-3/4 7 seconds 3 to 4 10 seconds 4 to 5 12 seconds BY ISS - A BRAND COMPANY 11

13 Metal Disintegration ISS STUDBUSTERS EMPLOYS STATE-OF-THE-ART TECHNOLOGY THROUGH ITS METAL DISINTEGRATION MACHINES (MDM)- THE MOST POWERFUL UNITS AVAILABLE TODAY ANYWHERE IN THE WORLD. OUR METAL DISINTEGRATION TECHNOLOGY CAN COMPLETELY REMOVE A THREE-INCH DIAMETER STUD, 5-1/2 DEEP, IN LESS THAN 2-1/2 HOURS, WITH ABSOLUTELY NO DAMAGE TO THE HOUSING. PINS, STUDS, AND BOLTS, IN ALL SHAPES AND SIZES, COMPOSED OF ANY METAL MANUFACTURED, CAN BE REMOVED SAFELY AND EFFECTIVELY UTILIZING OUR MDM S. THE MDM TECHNOLOGY USES GRAPHITE, MOLLY, COPPER OR ALUMINUM, DEPENDING ON THE TYPE OF BURN REQUIRED, AND THE MACHINE BECOMES A HIGH ENERGY, LOW VOLTAGE, THERMAL SHOCK-PRODUCING SOURCE. THE ELECTRODE IN THE MACHINE VIBRATES UP AND DOWN 3,600/MINUTE. EACH TIME THE ELECTRODE TOUCHES THE PIECE TO BE BURNED, AN ARC IS STRUCK. THE ARC HAS A TEMPERATURE AT POINT OF CONTACT OF APPROXIMATELY 5,300 F. A CONSTANT SUPPLY OF FRESH WATER IS PUMPED DOWN THROUGH THE ELECTRODE CAUSING THE MOLTEN METAL TO THERMALLY BREAK DOWN AND, AT THE SAME TIME, FLUSHES THE THERMALLY SHOCKED METAL BACK OUT THE DISCHARGE HOLE. THE DISCHARGED PIECES ARE NORMALLY LESS THAN 10 MICRONS IN SIZE, WHICH IS SMALLER THAN A GRAIN OF SAND. THE WATER ALSO ACTS AS A HEAT EXCHANGER, I.E. THE ONLY PORTION TO GET HOT IS THE SMALL AREA IN CONTACT WITH THE TIP OF THE ELECTRODE, UNLIKE DRILLING WHERE HEAT FROM THE BIT TRANSFERS TO THE MATTED PORTION. THE MDM MAINTAINS EVERYTHING AT AMBIENT TEMPERATURE, EXCEPT WHAT NEEDS TO BE REMOVED. ISS CAN REMOVE ANY SIZE OR BURN ANY CONFIGURATION, FROM 40 THOUSANDTHS OF AN INCH TO FIVE INCHES IN DIAMETER IN ONE PASS. LARGER STUDS OR HOLES CAN BE MADE USING MULTIPLE PASSES. ON AVERAGE, MDM IS 40 PERCENT FASTER THAN CONVENTIONAL DRILLING, AND EVEN GLAZED OR HARDENED STUDS OR BOLTS ARE REMOVED WITH NO PROBLEM UTILIZING THE MDM PROCESS. PLEASE CONTACT US FOR FURTHER INFORMATION OR TO ARRANGE A DEMONSTRATION OF OUR LABOR SAVING STUD REMOVAL SERVICES. METAL DISINTEGRATION REMOVAL TIMES (with nominal thread engagement) Stud Size MDM Time 2 40 mins. 2-1/2 1 hr. 40 mins. 3 2 hrs. 20 mins. 3-1/2 3 hrs. 4 3 hrs. 55 mins. 4-1/2 4 hrs. 10 mins. 5 5 hrs. 30 mins. 6 7 hrs. 35 mins. BY ISS - A BRAND COMPANY 12

14 Valve Repair ISS PROVIDES COMPLETE REPAIR OF ALL MAKES AND TYPES OF ISOLATION VALVES, CONTROL VALVES, ACTUATORS AND POSITIONERS. OUR TRAINED TECHNICIANS UTILIZE THEIR EXPERIENCE, FACTORY TRAINING AND ATTENTION TO DETAIL TO PROVIDE PROMPT AND RELIABLE VALVE REPAIR SERVICE. OUR EXTENSIVE REPAIR LIBRARIES ASSURE OUR CLIENTS THAT THEIR VALVES WILL BE REPAIRED PER THE MANUFACTURER S SPECIFICATIONS. ISS VALVE REPAIR SPECIALISTS AND MACHINISTS WORK WITH SITE PROJECT MANAGEMENT TO CONTROL COSTS AND MEET SCHEDULED DEADLINES WHILE PROVIDING MAXIMUM VALUE TO OUR CLIENTS. CALL US TODAY TO SCHEDULE A SITE VISIT OR TO DISCUSS YOUR VALVE REPAIR NEEDS. 13

15

16 Safety, Service, Quality, Experience, Training ISS The Right Choice Cornelius, NC Deer Park, TX Beaumont, TX Gonzales, LA Milton, FL Nederland, TX Lake Charles, LA Kenilworth, NJ Starcreek Dr. Cornelius, NC USA 4900 Railroad St. Deer Park, TX USA Boyd Rd. Beaumont, TX USA Rayco Sanders Rd. Gonzales, LA USA 6345 Highway 90 Milton, FL USA 120 N 11 Street Nederland, TX USA 600 Bayou Pines E, Ste. F Lake Charles, LA USA 12 Sidney Circle, Kenilworth, NJ USA T T T T T T T T Toll-Free RING.ISS