KNAUF DANOLINE KRAFT ACOUSTIC LINING
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1 KNAUF DANOLINE KRAFT ACOUSTIC LINING Jointlessly Beautiful
2 2 Knauf Danoline Kraft Acoustic lining
3 KNAUF DANOLINE KRAFT - THE JOINTLESS LIBERTY KNAUF DANOLINE KRAFT acoustic linings are tested gypsum-based lining systems which are characterized by a jointless surface structure and are installed for years to meet the special requirements of design and room acoustics. Jointless elegant surface design Superior acoutics for ceilings and walls Environment-friendly, zero emission materials Efficient workmanship Possibility of individual, free colour design Quickly and easily renovated Knauf Danoline Kraft Acoustic lining 3
4 DESIGN AND FUNCTIONALITY KNAUF DANOLINE KRAFT combines all advantages of a suspended acoustic ceiling with additional design elements. FREEDOM OF DESIGN KNAUF DANOLINE KRAFT allows for a large variety of applications with individual shape and color design. 4 Knauf Danoline Kraft Acoustic lining
5 SIMPLY EVERYTHING. EVERYTHING SIMPLE Lights, concealed loudspeakers as well as covert airconditioning can easily be integrated into the KNAUF DANOLINE KRAFT acoustic ceiling. EVERYTHING SIMPLY NEW Of course the KNAUF DANOLINE KRAFT system can be renovated economically KNAUF DANOLINE KRAFT is also suitable for wall for example in order to reduce flutter echoes. Knauf Danoline Kraft Acoustic lining 5
6 DATASHEET TECHNICAL DATA KNAUF DANOLINE KRAFT SYSTEM Material plaster support surface panel Size Knauf Danoline Tectopanel U produced according to DIN EN 520, processed according to DIN EN x 600 x 1200 mm Perforated portion of surface 17.3% Perforation Edge 3.5.x3.5, c/c 8.33mm Edge TU Weight without substructure Fire rating approx. 8.5 kg/m² without coating approx. 9.7 kg/m² inclusive of coating A2-s1,d0 (report MPA-NRW) According to DIN EN Building code: Class A: in accordance to ASTM E 1264:14 Tested in accordance to UL 723: Follow up service no R26164 Wear rating Class B according to DIN EN 13964, Up to a maximum of 90% RH and +30 C Evaluated absorption rate with acoustic plaster Picco S Suspension 200 mm, Mineral wool 30 mm (Rockwool 35 kg/m 3 or glasswool 20 kg/m 3 ). αw = 0.70, NRC: 0.85 (without acoustical felt on the backing) According to DIN EN ISO 11654:97 Color acoustic plaster/picco S Surface acoustic plaster Picco S Renovatability Emission class Suspension 200 mm, without mineral wool. αw = 0.80, NRC: 0.75 (with acoustical felt on the backing) According to DIN EN ISO 11654:97 White or any NCS color, especially full tones on demand Smooth surface structure with mm grain size Using acoustic renovation plaster with limited absorption loss M1 TESTED ABSORPTION VALUES α 0.0 α p α p Hz 200 mm suspension and 30 mm mineral wool α w : 0.70, NRC: mm suspension without mineral wool α w : 0.80, NRC: Knauf Danoline Kraft Acoustic lining
7 KNAUF DANOLINE KRAFT SYSTEM The KNAUF DANOLINE KRAFT acoustics system consists of three components: 1 2 The acoustic properties of the ceiling system are due to the perforation of the Knauf Danoline Tectopanel U Panel. Isolation grey primer. KNAUF DANOLINE KRAFT SYSTEM Choice of colours as required Antistatic, renewable surface Possibility of incorporating installations High sound absorption surfaces 3 4 The acoustic fleece ensures the absence of cracks and serves as a smooth plaster support surface. The look of the KNAUF DANOLINE KRAFT acoustic ceiling is characterized by the especially fine structure of the acoustic plaster Picco S. The acoustic plaster is applied on the fleece in two layers. For the installation, please follow our installation instructions and the corresponding data sheets. Knauf Danoline Kraft Acoustic lining 7
8 MOUNTING - SYSTEM Nonius hangers Cross connectors 1000 Primary CD 60/27 Tectopanel U Open shadow joint 20 mm Secondary CD 60/27/06 CD 60/27 SYSTEM 1: JOINT BETWEEN CEILING AND WALL Use an end profile mounted with the help of gypsum screws α 500 mm in connection with an adjoining building component A corner angle, 30/30, can be used for covering OPEN EXPANSION AND DILATION JOINT Expansion or dilation joints must be included in calculations and established in connection with wall and ceiling surfaces clad with gypsum tiles with side lengths of 15 metres. It is possible to create individual joints in connection with columns and facades, for instance. We will be pleased to help you to plan projects. 8 Knauf Danoline Kraft Acoustic lining
9 MOUNTING - SYSTEM 2 MSK 70 P 45 max S 25 max Open shodow joint 20 mm 300 mm SYSTEM 2: Hangers 1.5 x 20 mm metal straps / 1000 x 1000 mm c/c, screwfixed to the primary profile with 2 F/F 13 screws Primary profiles P 45 (C 45x 15 mm profile) c/c 1000 mm Secondary profile M profile (S 25) 85 x 25 mm /300 mm, screw fixed to the primary profile with 2 F/F 13 screws in profile every cross. Wall angle 70 mm C profile (MSK) Gypsum board Tectopanel U 600 x pcs. SN 35 screws / board c/c 200/300 mmscrew fixed in the perforation holes. Finish profile gypsum edges KS 13 profile Knauf Danoline Kraft Acoustic lining 9
10 MOUNTING - SYSTEM 2 - STEP BY STEP 1 max. 500 mm to first profile max mm 2 Open shodow joint mm INSTALLATION WALL ANGLE Wall angle 70 mm C profile (MSK) fixed with hangers 1.5 x 20 mm metal straps. Distance between wall and MSK profile has to be max mm Distance between hangers 1.5 x 20 mm metal straps is max. 900 mm INSTALLATION PRIMARY PROFILES Primary profiles P 45 (C 45x 15 mm profile) c/c 1000 mm The distance to the wall and to the first/last primary profile P 45 must max. be 500 mm. Hangers 1.5 x 20 mm metal straps / 1000 x 1000 mm c/c, screwfixed to the primary profile with 2 F/F 13 screws mm INSTALLATION SECONDARY PROFILE Secondary profile M profile (S 25) 85 x 25 mm /300 mm, screw fixed to the primary profile with 2 F/F 13 screws in profile every cross. PREPARING PANELS Break all edges with fine sandpaper on the front so that the cardboard cannot rise during painting. Brush the edges free from gypsum dust and prime them with Knauf Tiefengrund (universal primer). 5 6 INSTALLATION 20 pcs. SN 35 screws / board c/c 200/300 mm- screw fixed in the perforation holes CUTTING Cut the elements to size from the front with a fine-toothed saw. Prime the edges with Knauf Tiefengrund (universal primer). 10 Knauf Danoline Kraft Acoustic lining
11 MOUNTING - SYSTEM 2 - STEP BY STEP 7 8 INSTALLATION FINISH INSTALLATION FINISH PROFILE After installation, please check the surface in order to get a perfect finish. There should be no surface displacements in the joints, the screw heads should be countersunk, edges should not be torn or have any irregularities, thus you get the most optimum result. Finish profile gypsum edges KS 13 profile FILLING PREPARING KNAUF UNIFLOTT FILLER Check that the screws are countersunk. Prepare the filler according to the instructions on the filling package. Check that the edges have been primed and are free from dust. Fill the tube with joint filler with the help of a putty knife. Use Knauf Uniflott for filling. Attach the jointing nozzle. 10 Insert the tube and nozzle into a jointing gun. 11 = first filling = extra material removed FILLING Fill the joint with filler (Knauf Uniflot). Use a jointing gun or press the filler into the joint with a filling knife. Overfill slightly and make sure that the filler is pressed all the way up between the edges of the panels and avoid getting filler in the perforations. Press the filler up again by running a finger over the joint. Allow the filler to dry for about 45 minutes. Remove surplus filler. Knauf Danoline Kraft Acoustic lining 11
12 MOUNTING IMPORTANT! Surfaces must be COMPLETELY clean and free from particles before applying fibreglass felt, as any traces of particles in the finished result will appear as highly visible protrusions that cannot subsequently be repaired. Acoustic plaster must be applied twice. PAINTING Paint the lining with Isolation grey primer. GLUING Fill the pistol with glue and apply at low pressure at a distance of metres at an angle of 30 degrees in relation to the item in order to avoid damaging the acoustic felt. FIBREGLASS FILT Cut the fibreglass felt into widths of the required length and apply them to the surface. Make sure there are no impurities or folds in the surface. WIDTH 1 WIDTH 2 INCISION LINE INCISION LINE FIBREGLASS FILT Place width no. 2 over width no. 1 covering 3 cm from the edge FIBREGLASS FILT Place width no. 2 over width no. 1 covering 3 cm from the edge FIBREGLASS FILT Cut in the centre (incision line) with a knife. Tear off surplus. DRYING Allow the surface to dry for 12 hours. Flatten joints with a flat filling knife. KNAUF PICCO S 0.1 Knauf Picco S 0.1 gives the acoustic ceiling a perfect finish and a professional result. Is delivered in 25 kg buckets and is readly-mixed. APPLYING ACOUSTIC PLASTER A spraygun makes it possible to apply 600 m 2 a day. You will need a compressor producing 400 litres of air per minute at bar for this purpose. Hold the pistol cm from the surface. 12 Knauf Danoline Kraft Acoustic lining
13 APPLYING ACOUSTIC PLASTER Spray the mixture onto the surface with a circular movement. Continue spraying until the surface has been covered. REPAIRS The remaining acoustic plaster can be mixed during the next three days. Surfaces can be repaired after installation of lamps, for instance. Smooth these places with sandpaper and spray again. APPLYING ACOUSTIC PLASTER AND FINISHING Repeat spraying twice when the first coat has dried. It is possible to take a break during spraying. Remove any protection, paper or plastic, immediately after work has been completed. We recommend to use a Wagner airless machine for spraying acoustic plaster. in major projects. This equipment makes it possible to apply 600 m2 or more a day. Knauf Danoline Kraft Acoustic lining 13
14 ACCESSORIES PRODUCT NAME SAP NO. W x L x H (mm) Consumption per. m² Hangers 1.5 x 20 mm metal straps stk./m 2 Primary profiles P lbm/m 2 Secondary profile M profile (S 25) lbm/m 2 Wall angle 70 mm C profile (MSK) F/F 13 screws stk./m 2 Gypsum board Tectopanel U x board/m 2 Knauf Dybdegrunder/Tiefengrund (Universal Primer) The Danish trade name Dybdegrunder is the same product as the product with the trade name Tiefengrund L 0.02 L Knauf Uniflott kg 0.4 kg/m 2 Filler tube set Filling knife Screws SN 3.5x x pcs./m 2 Isolation grey primer. Universal primer, absorbency regulating, free from solvents and softening agents, low-emission, free from active fogging substances canister = 15.0 litres 100 ml/m 2 Plaster base fleece. Special glass fibre fleece as plaster base for coating with acoustic plaster, not flammable, A2, crack-bridging properties, moisture-resistant, dimensionally stable, grey colour Roll width 1000 mm Roll length 60 m 1.03 m/m 2 Special adhesive. Ready-to-use, dispersion adhesive, tested for harmful substances, for bonding the plaster base fleece to perforated ceiling panels, free from solvents and softening agents, lowemission, free from active fogging substances, ready-mixed product bucket = 18 kg Consumption: approx. 0.3 kg/m² Akustik Picco S 0.1 Decorative, openpored, machine-applied acoustic plaster, very fine texture, grain size mm, dull matt, high degree of whiteness, ready-mixed product bucket = 25 kg Consumption: 1.0 kg/m² Material required per m 2 is based on a ceiling of 100 m 2 (10x10 m, not considering loss or waste, approximately values). These are estimated consumptions based on controlled environment of our laboratories, without considering wastages. These may vary due to site conditions or ambient temperatures and should be referred only as a guideline. We shall not be held responsible for any variations (surplus or deficit) arising at the worksites 14 Knauf Danoline Kraft Acoustic lining
15 Knauf Danoline Kraft Acoustic lining 15
16 KNAUF DANOLINE Kløvermarksvej 6 DK Hobro Phone: METRO STATIONS IN QATAR We supply Knauf DanolineKraft System for Doha Metro project, Qatar www: knaufdanoline.com info@knaufdanoline.com Knauf Danoline 10/2017
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