ROOF UNDERLAY PORTFOLIO
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1 ROOF UNDERLAY PORTFOLIO Radenshield Radiant Barriers and Undertile membranes form part of the Coverland range of high quality underlays designed to increase the performance of your roof. These underlays are fixed below the roof covering and each product variant offers its own unique performance features. As with all Coverland products, the range of underlays are tested for quality and long-term durability in the Group testing facility in Germany and they are Agrément certified. ROOFS THAT LAST
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3 Unique Performance Features Coverland Radenshield Radiant Barriers and Undertile Membrane are installed over the roof truss, under the roof battens and directly beneath the roofi ng tiles. RADENSHIELD ALUMINIUM RADIANT BARRIER The RadenShield Radiant Barriers are a range of highly refl ective (97%) aluminium roofi ng membranes that provide the added benefi t of refl ective insulation. RadenShield Radiant Barriers are a recommended component for compliance with the SANS 204 Energy Effi ciency in Buildings Standard. UNDERTILE MEMBRANE Developed as a high-end alternative to plastic underlays, the Coverland Undertile Membrane range provides superior protection against wind, water and dust penetration.
4 The importance of a high performance roof underlay The most important environment factor which affects the satisfactory performance of roofs is wind gusting. Wind tunnel tests and practical evidence have shown that the satisfactory performance of a roof, particularly a tiled roof, depends on the complimentary function of the roof covering and the undertile membrane. Coverland Underlay Radenshield and Undertile Membrane offer resistance against strong wind penetration. During short-term wind gusts, pressure differences occur between the roof space (loft) and the outside roof covering. The result is a wind force that causes the total or partial removal of the roof covering allowing further damage by natural elements. Roof pitches below 30 results in suction on both the windward and leeward sides of the roof. If tiles are not properly fixed and there is no or a low performing underlay laid in the roof structure, it may result in damage to both the exterior and interior of the roof. The working performance of the roofing undertile membrane substantially reduces the lifting forces in the roof covering. An undertile membrane is an essential component of a pitched roof and is considered an investment and insurance for a weathertight roof. A roof structure that is fitted with Coverland Undertile membrane or Radenshield, and is tiled according to the required specifications, will withstand excessive wind speeds and assure additional benefits unique to the product range.
5 BENEFITS Higher comfort levels at a lower cost RadenShield reduces indoor temperature by up to 10 C by reflecting up to 97% radiant heat and reducing the entry of external, convective heat. It does this by reducing the radiant heat transfer from the underside of the roofing system to the other surfaces in the ceiling. It will also act as a barrier to retain warmth in your home in winter, which would ordinarily escape through the roof. This reduces the use of air conditioners and/or additional cooling/warming appliances. Cool in Summer 24 C 33 C Cosy in Winter Undertile Membrane assures an increase in thermal insulation resulting in energy savings during winter and summer. Increased roof performance Reduces pressure variances, decreasing the risk of tile or roof sheeting from taking off in windy conditions. Increased water-tightness Reduces water suction caused by windy conditions and pressure variance. Enhanced protection Prevents dust, sand, pollen and insects accumulating in the roof cavity and penetrating the interior of the home. Easy to use Unique bonding process prevents delamination and tearing, yet is flexible enough for quick and easy installation. Compliance with SANS 204 Energy Efficiency in Buildings regulation Acceptable component for SANS 204 Standard. Refer to Product Guideline for Thermal Insulation pg 9. RESIDENTIAL RADENSHIELD High performance aluminium radiant barriers for tiled-roof buildings with timber roof construction. 20 C 15 C PRODUCT DATA Certification 2009/366 Length 30 linear metres Width 1.5 linear metres Roll Coverage 45 m² Effective Coverage 40.5 m² Weight 126 g/m² Mass 5.7 kg MD 180 N/50 mm (EN ) CD 180 N/50 mm (EN ) MD 120 N (EN ) CD 120 N (EN ) Fire Rating B/B3/3 R-value 1.05 (m²k)/w TECHNICAL DATA BENEFITS 5
6 PRODUCT DATA Certification 2009/369 Length 30 linear metres Width 1.5 linear metres Roll Coverage 45 m² Effective Coverage 40.5 m² Weight 172 g/m² Mass 7.8 kg MD 200 N/50 mm (EN ) CD 180 N/50 mm (EN ) MD 150 N (EN ) CD 150 N (EN ) Fire Rating B/B1/2 R-value 1.59 (m²k)/w K-value W/mK PRODUCT DATA Certification 2009/387 Length linear metres Width 1.5 linear metres Roll Coverage 50 m² Effective Coverage 45 m² Weight 220 g/m² Mass 6.35 kg MD 300 N/50 mm (EN ) CD 240 N/50 mm (EN ) MD 250 N (EN ) CD 270 N (EN ) Fire Rating B/B1/2 R-value 1.57 (m²k)/w INDUSTRIAL RADENSHIELD High performance aluminium radiant barriers for buildings with galvanised sheet cladding or tiled-roof buildings. PRODUCT DATA Certification 2009/367 Length linear metres Width 1.5 linear metres Roll Coverage 50 m² Effective Coverage 45 m² Weight 220 g/m² Mass 11 kg MD 300 N/50 mm (EN ) CD 240 N/50 mm (EN ) MD 250 N (EN ) CD 270 N (EN ) Fire Rating SANS 428 B/B1/2/H&V (SP & USP) R-value 1.57 (m²k)/w
7 1 Reflective Aluminium Foil 2 Bonding Layer 3 Non-woven Carrier 4 Coating PRODUCT DATA Certifi cation 2012/425 Length linear metres Width 1.5 linear metres Roll Coverage 50 m² Effective Coverage 45 m² Weight 182 g/m² Mass 9.1 kg MD 300 N/50 mm (EN ) CD 240 N/50 mm (EN ) MD 250 N (EN ) CD 270 N (EN ) Fire Rating SANS 428 B/B1/2/H&V only (SP) R-value 1.05 (m²k)/w UNDERTILE MEMBRANE Moisture, wind and dust barrier. PRODUCT DATA Material Grammage Length Width Weight Coverage Certifi cation 3-ply laminate of 50 g/m² blue, 20 g/m² Polypropylene, 30 g/m² Black 100 g/m² 30 m 1.5 m 4.5 kg per roll 40.5 m² with an overlap of 150 mm 200 Newtons 80 Newtons 2011/384, NHBRC approved PRODUCT DATA Material 2-ply laminate of 80 g/m² white or black, 20 g/m² Polypropylene Grammage 100 g/m² Length 30 m 45 m Width 1.5 m 1.5 m Weight 4.5 kg per roll 4.5 kg per roll Coverage 40.5 m² with an overlap of 150 mm m² with an overlap of 150 mm 180 Newtons 80 Newtons Certifi cation 2011/384, NHBRC approved TECHNICAL DATA 7
8 Product guideline for Thermal Insulation SANS 204 Energy efficiency in buildings Coverland RadenShield Double-sided Radiant Barrier is a highly reflective insulation that comfortably achieves the required thermal resistance applicable when installed with bulk fibre (Fig. 2). It plays an integral part in keeping the building warm in winter and cool in summer. Energy consumption is then reduced with less frequent use of cooling and heating appliances. Roof Tiles Roof Tiles 97% Reflectance 135mm nsulation Membrane m ation Radenshield Double-sided Ceiling Ceiling Fig. 1: Membrane used with 135 mm insulation = total R-Value of 3.87 m² K/W Fig. 2: Radenshield Double-Sided Aluminium Radiant Barrier with 75 mm insulation = total R-Value of 3.96 m² K/W RADENSHIELD DOUBLE-SIDED BENEFITS Use less bulk insulation volume (75mm compared to 135mm) Material cost saving of 25% Performance of R-Value 3.96m²K/W (in conjunction with 75 mm bulk fibre) Thermal Conductivity K-Value = W/mK
9 INSULATION LEVELS PER CLIMATIC ZONE R-Value is a measure of thermal resistance. It measures an insulation material s ability to reduce the rate of heat flow under specified test conditions. SANS 204 Deemed-to- Satisfy Provisions are based on six climatic zones, shown on the map. In order to achieve these results, the roof must achieve the Total R-Value specified in the chart below. The correct insulation specification creates a significant impact on achieving the appropriate R-value for each zone. When comparing traditional roof membrane application, Radenshield Double-sided Radiant Barrier achieves the required R-Value using less bulk insulation volume. Alexander Bay Port Nolloth Saldnha Bay Cape Town Calvinia Upington Sutherland Worcester Stellenbosch Kimberly George Mossel Bay Mmabatho Middleburg Cradock Uitenhage Makhado Masina Phalaborwa Polokwane Pretoria Centurion Midrand Soweto Johannesburg Vereeniging Kruger National Park Nelspruit Kroonstad Welkom Virginia St Lucia Ulundi Richards Bay Bloemfontein Pietermaritzburg Durban Drakensburg Port Elizabeth Umtata East london Port St Johns REQUIREMENTS FOR EACH CLIMATE ZONE Climate zones Climatic conditions Cold interior Template interior Hot interior Temperate coastal Sub-tropical coastal Arid interior Minimum required Total R-Value (m²k/w) * for roof solar absorption of more than Direction of heat flow Up Up Down & up Up Down Up ILLUSTRATED SAVINGS Roof space mm insulation + membrane (0m²K/W) mm insulation + membrane (0m²K/W) mm insulation + membrane (0m²K/W) Total R-Value with Traditional insulation Roof space mm insulation + single-sided Radenshield mm insulation + single-sided Radenshield mm insulation + double-sided Radenshield TOTAL R-VALUE including Radenshield Estimated Cost Saving 25% 15% 33% 25% 33% 25% Total R-Values are based on the sum of all components of the building system including indoor and outdoor air films, building materials used in the system and air spaces. Assuming a 200m² home with roof pitch of 26 degrees Ceiling: 200m² / Roof: 231m². Savings may vary based per current market values and are not guaranteed. PROJECT SAVINGS Since less insulation is required, the project costs are reduced and output increased. The chart above illustrates the percentage saving based on material standards for each climatic zone. Cost Reduction: Handling costs, storage, labour and transport. Ease of handling: Less bulk product to manage. PRODUCT GUIDELINE FOR THERMAL INSULATION 9
10 Installation Guide DOMESTIC / COMMERCIAL / LIGHT INDUSTRIAL INSTALLATION APPLICATION Unroll underlay and install horizontally, from left to right, across the rafters and starting at the eaves. Work towards the ridge of the roof (1a). The upper side of the underlay is marked with the Coverland logo and a dotted line indicating the minimum overlap between layers of 150mm. Ensure each horizontal layer is placed across the rafters in such a way as to avoid sagging, creases and/or gaps. Tacknail into position and secure using through-nail horizontal battens. Avoid unnecessary tears/penetrations through the underlay. Minimum recommended width of horizontal overlap is 150mm (1b). Horizontal overlaps should be secured under a batten. Ensure vertical joints overlap by a minimum of 150mm and that they are secured to a rafter (2a). Corrosionresistant staples or E.P. clout nails are recommended. The underlay between the trusses must be sufficiently taut, while allowing a shallow through to facilitate run-off beyond the wall or into the gutter, should rain water penetrate the tiles (2b). Layers of underlay that run over a hip should overlap by a minimum of 150mm. Each layer should overlap the layers of underlay on the adjacent elevation of the roof. Ensure that a layer of DPC is applied over the underlay at roof ridges, hips and at the roof s apex. Ensure that a layer of underlay at least 600mm wide is laid in the roof s valleys before the final layers of underlay are laid. Secure these strips beneath valley battens, ensuring that the final underlay layer is laid over these battens. PLEASE NOTE Coverland underlay provides adequate resistance to tearing and perforation, however it is not designed to withstand the weight of building contractors/roof erectors and tiles. Building materials and/or equipment should not be placed on the membrane. Battens must be installed as work progresses from eaves to ridges, to facilitate space for workmen to step, and to avoid unnecessary damage to the underlay. STORAGE AND HANDLING Coverland underlay should be stacked right side up on a level surface, preferably under cover. Avoid contact of underlay with sharp objects. To maintain its longevity, it is not recommended that unwrapped underlay be exposed to UV light for prolonged periods. Reasonable precautions must be taken in handling and unwrapping the rolls of underlay to prevent tears, perforations and damage prior to installation. As a fundamental part of the roof structure, Coverland underlay is not designed for direct, outside exposure. Hence, it is recommended that the underlay is covered with the desired roof cover as soon as possible after installation. REPAIRS Overlay the damaged area with an additional layer of Coverland underlay, ensuring a 150mm overlap all round. Ensure that the up-slope side overlaps the subsequent, higher horizontal layer of membrane and secure under a batten. 2a 1a 1b RAFTERS CONCRETE ROOF TILES 2b TILING BATTEN UNDERTILE MEMBRANES AND RADIANT BARRIER MEMBRANES Fig 3: Diagram illustrating steps to laying undertile membranes and radiant barrier membranes over the roof truss under the tiles
11 INDUSTRIAL INSTALLATION APPLICATION Refer to diagrams A, B, C and D. Polyvinyl chloride (PVC) coated straining wires are secured from the top apex purlin, over intermediate purlins to the bottom eave purlin at 338mm centres (1b). The first straining wire is secured 75mm away from the gable end. All wires are evenly tensioned ensuring that cut ends face downwards. Note: All other applications to comply with the National building regulations and codes of practice. Radenshield is laid over the straining wires (2a) ensuring that it is squared off to the underlay and is secured to the apex purlin using double-sided tape (2b). The underlay is evenly tensioned and secured to the eaves purlin again using double sided tape. All subsequent layers of Radenshield are to be fixed as above with a not less than 100mm overlap over the previous sheet. Straining wires must be positioned at the centre of the overlaps and not less than 50mm from the sheet edges. PROTECTION Store under cover and when removed from packaging, install Radenshield as soon as possible and cover with the tiles as soon as practicable. Protection is required against traffic on the ground, during storage, during the installation process and once installed. STORAGE On site, keep out of direct sunlight and stored right side up on a raised, flat surface free of sharp protrusions. apex/ridge purlin A B C straining wires truss Fig 4.1: Diagram A 150mm sidelap joint Straining wire central to overlapping eave purlin Fig 4.2: Diagram B 100mm sidelap joint Straining wire central to overlapping Fig 4.3: Diagram C Laying over the straining wire and fixing to the apex D Fig 4.4: Diagram D Laying Min. 100mm 3 2a 1a 4 2b 1b Fig 5: Diagram of laying Radenshield on straining wires STEEL STRUCTURE PVC STRAINING WIRES PURLINS RADIANT BARRIER MEMBRANES METAL ROOF COVERING INSTALLATION GUIDE 11
12 Certification HEAD OFFICE Constantia View Office Estate, Block #3 2 Hogsback Road, Quellerina, Gauteng, South Africa T F Monier Coverland reserves the right to change the contents of this document without any prior notice. February BRANCHES Bloemfontein Sonneblom Street Heidedal T F Cape Town Moorsom Avenue Epping 2 T F East London 18 Mercury Road Woodbrook T F Pietermaritzburg 42 Bulman Road Mkondeni T F Port Elizabeth 6 Kurland Road Perseverance T F Richards Bay 14 Geleirgang Alton Richards Bay T F Brits 27 Piet Rautenbach St Brits Industrial Area T F Durban Kwa Mashu Road Avoca Estate T F Germiston 5 Setchell Road Roodekop T F Polokwane 2 Magnesiet Street Magna Via T F Queensburgh 19 Bougainvilla Drive Queensburgh T F Vereeniging Barrage Road Vereeniging T F info.sa@monier.com ROOFS THAT LAST
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