Minimum Sample and Test Requirements (MSTR)

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1 South Dakota Department of Transportation Minimum Sample and Test Requirements (MSTR) Table of Contents Page 1. Asphalt Construction: Asphalt Concrete, Hot Mix... 3 A. Aggregate, Composite... 3 B. Rock, Sand, Filler, etc C. Asphalt Binder... 4 D. Asphalt Binder Content... 5 E. RAP Content... 6 F. RAP in Asphalt Concrete... 6 G. Lime Content... 6 H. Density, In-Place... 7 I. Density, Standard... 7 J. Bulk Specific Gravity, Mixture Densification, Voids in Mineral Aggregate and Dust to Binder Ratio... 8 K. Moisture Content of Mix... 8 L. Drain Down Cold In-Place Recycling... 9 A. Aggregate... 9 B. Density Standard... 9 C. Density In-Place... 9 D. Moisture Content (Prior to Compaction) E. Moisture Content (After Compaction) Asphalt Surface Treatment A. Cover Aggregate, Types 1 & 2 and Mineral Aggregate for Microsurfacing B. Cover Aggregate, Type Asphalt Liquid A. Material Crack Sealing of Asphalt Concrete A. Sealant B. Backer Rod Milling (Surface Texture) A. Cold Milling B. Micro-Milling Subbase, Base Course, and Cushion Construction: Untreated Subbase, Base Course, and Cushion A. Aggregate, Composite B. Rock, Clay, Sand Filler, etc C. Density, In-Place (Excludes Gravel Cushion) D. Density, Standard (Excludes Gravel Cushion) i

2 2.2 Asphalt Treated Subbase, Base Course, and Cushion (Cold Mix) A. Aggregate,Composite-Uncoated B. Rock, Clay, Sand, Filler, etc C. Asphalt D. Asphalt Content E. Density, In-Place F. Density, Standard Miscellaneous Granular Materials: Gravel and Sand for Maintenance Stockpiles A. Aggregate Gravel Surfacing A. Aggregate B. Rock, Stone, Sand, Clay, etc Blotting Sand for Prime Coat and Sand for Flush Seal A. Aggregate Bridge End Backfill A. Aggregate B. Density, In-Place Gabion Fill (Rock or Stone) A. Aggregate Porous Backfill A. Aggregate Riprap A. Aggregate Pit Run A. Aggregate B. Density, In-Place C. Density, Standard Slope Protection Aggregate A. Aggregate Base Course Salvaged and Full Depth Reclamation Materials A. Aggregate B. Density, In-Place C. Density, Standard Pipe and Box Culvert Undercut Backfill (Granular) A. Aggregate B. Density, In-Place C. Density, Standard Cold Milled Asphalt Concrete and Placing Cold Milled Material A. Milled Material ii

3 3.13 MSE Backfill A. Aggregate Miscellaneous Granular Materials (Box Culvert Bedding/etc. when Specifications are noted) A. Aggregate Subgrade Construction (Embankments): Specified Density (In-Place) A. Embankment (Includes Subgrade Topping, Ordinary, and Heavy Roadway Shaping) B. Berms C. Bridge End Embankment D. Cross Pipe Pre-Installation Density/Undercut (Does not include utility, storm sewer, gas, or water main) E. Pipe Undercut Backfill (Soil) F. Pipe and Box Culvert Backfill G. Density, Standard (Target) Ordinary Compaction Method A. Density B. Density, Standard (Target) Moisture Content A. Embankment (Includes Select Subgrade Material, Berms, Box Culvert, and Pipe Backfill; Excludes Ordinary Compaction) B. Moisture, Standard (Target) Portland Cement Concrete Paving Construction: Materials A. Aggregate, Fine and Coarse B. Aggregate, Fine and Coarse, Moisture Content C. Cement D. Water E. Chemical Admixtures (Includes Air Entraining, Water Reducing, Accelerators, Retarders, etc.) F Fly Ash Strength Tests A. Compressive Strength Fresh (Plastic) Concrete Tests A. Air Content, Unit Weight, Slump, and Temperature Measurements A. Longitudinal Surface B. Texture C. Thickness D. Width Curing Materials A. Liquid Membrane Curing Compound B. Burlap and Cotton Mat C. Polyethylene Sheeting iii

4 5.6 Joint Materials A. Preformed Expansion Type (Includes Non-Extruding and Resilient Bituminous and Non-Bituminous Types) B. Hot Poured Elastic Type C. Backer Rod (Hot Pour) D. Silicone E. Backer Rod (Silicone) Keyways A. Material Portland Cement Concrete Structure Construction: Materials A. Aggregate, Fine and Coarse B. Aggregate, Fine and Coarse, Moisture Content C. Cement D. Water E. Chemical Admixtures (Includes Air Entraining, Water Reducer, Accelerators, Retarders, etc.) F. Fly Ash Strength Tests A. Compressive Strength Fresh (Plastic) Concrete Tests A. Air Content, Unit Weight, Slump, and Temperature Curing Materials A. Liquid Membrane Curing Compound B. Burlap C. Film (Sheet Materials Including Water Proof Paper, Polyethylene Sheeting, White Burlap-Polyethylene Sheeting, Etc.) Joint Materials A. Strip Seal and Preformed Elastomeric Open Cell Compression Type With Lubricant/Adhesive B. Preformed Expansion Type (Includes Non-Extruding and Resilient Bituminous and Non-Bituminous Types) C. Hot Poured Elastic Type D. Silicone E. Backer Rod Commercial Textured and Special Surface Finish A. Materials Abutment Backwall Coating A. Materials Measurement of Texture A. Tined Surface Measurement of Deck Roughness A. Surface iv

5 7. Portland Cement Concrete Miscellaneous Construction Class M Materials and Plant A. Requirements B. Preformed Expansion Type Joint Material (Includes Non-Extruding and Resilient Bituminous and Non-Bituminous Types) Roadway Lighting and Traffic Control: Materials A. Standard Items of Electrical Equipment B. Miscellaneous Hardware Items C. Items that are on the Approved Products List (APL) D. Items Requiring Approval of Catalogue Cuts or Shop Drawings E. Items Requiring an Umbrella Certificate for the Material F. Lighting and Signal Anchor Bolts, Nuts & Washers G. High-Strength Bolts Roadside Development: Materials A. Burlap, Excelsior Blanket, and Erosion Control Blanket (Includes Fasteners) B. Fertilizer C. Fiber Mulch D. Seeds E. Mulch Buildings and Rest Area Construction: Materials A. Brick B. Insulation C. Building Block (Hollow or Solid) D. Basin and Manhole Block E. Miscellaneous Hardware Items Miscellaneous Incidental and Manufactured or Fabricated Items: Aluminum A. Cast, Framing, Handrail, Hardware, and Sheet (Includes Extruded Types) Bearing Pads A. Bronze or Copper B. Canvas and Red Lead C. Elastomeric D. Neoprene E. Fabric (Preformed) Bridge Deck Drains A. Material v

6 11.4 Castings and Cast Iron A. Bridge Hardware B. Drop Inlet Frames, Grates, Box Curb Assemblies, etc C. Grid Floor Cattle Guards A. Material Chloride A. Calcium, Sodium, and Magnesium Epoxy-Resin Adhesive A. Material Fencing A. Barb Wire B. Chain-Link System (Includes Fabric, Posts, Rails, Fittings, And Hardware) C. Woven Wire D. Brace Wire E. Miscellaneous Fasteners, Staples, Ties, etc F. Gates (Tubular Frame) G. Steel Posts H. Wood Posts Glass Beads A. Material Paint A. Traffic Marking Paint (Regular & Epoxy) B. Bridge Paint and Primer C. Bridge Field Painting Surface Preparation D. Bridge Field Painting Paint Application Permanent Plastic Pavement Markings A. Material Piling A. Pre-Cast and Pre-Stressed Concrete B. Steel Beam or Sheet (Includes Corrugated) C. Timber (Treated) D. Piling Shoes Pipe A. Concrete B. Corrugated Metal C. PVC D. Polyethylene Underdrain E. High-Density Polyethylene Pre-Cast and Pre-Stressed Concrete A. Aggregate, Fine and Coarse B. Cement C. Chemical Admixtures (Includes Air Entraining, Water Reducer, Accelerators, Retarders, etc.) D. Fly Ash vi

7 E. Water F. Concrete, Strength Tests G. Fresh (Plastic) Concrete Tests. (Air Content, Unit Weight, Slump, and Temperature) H. Metal Components Miscellaneous Precast Concrete Products A. Material Signing Materials A. Aluminum (Sheet and Extruded) B. Signing Anchor Bolts, Nuts & Washers C. High-Strength Bolts D. Posts E. Reflective Sheeting Steel A. Bolt Assemblies (Bolts, Nuts, Washers, and Direct Tension Indicators, (If required)) B. Guardrail Cable C. Smooth Dowel Bars (Includes Bars in Dowel Bar Assemblies) D. Support Baskets for Dowel Bars & Tie Bars E. Reinforcing Bars, Deformed Dowel Bars, and Deformed Tie Bars F. Wire Ties and Spacers G. Reinforcing Wire Mesh (Miscellaneous) H. Structural (Includes Steel Bridge Girders, Trusses, Arches, Main Supporting Members, Steel Bridge Rail, Steel Diaphragms, Sign Bridges, Splice Plates, and Bearings) I. Miscellaneous Steel (Includes all Steel not addressed in H) J. Guardrail and Steel Guardrail Posts K. W Beam Guardrail Flared End Terminal, and W Beam Guardrail Tangent End Terminal L. High Tension Cable Guardrail M. Insert Assemblies for Guardrail N. Wedge Anchor O. Rebar Splice P. Concrete Insert Timber A. Structural B. Guardrail Posts C. Plank, etc Gabions A. Material Drainage Fabric A. Material MSE/Geotextile Fabric A. Material Erosion Control Items A. Material vii

8 11.23 Controlled Density Fill/Flowable Fill A. Material Polyethylene Sheeting A. Material Polymer Modified Asphalt Growth Joint and Asphalt Bridge Joint A. Joint System B. Aggregate C. Binder Mailbox Assemblies A. Material Pavement Restoration: PCC Pavement Repair A. Silicone B. Backer Rod C. Hot Poured Elastic Type D. Backer Rod (Hot Pour) Joint and Spall Repair A. Concrete from Ready-Mix Plants B. Commercial Pre-Packaged Mix C. Fly Ash D. Silicone E. Backer Rod F. Hot Poured Elastic Type G. Backer Rod (Hot Pour) Pavement Jacking and Undersealing A. Portland Cement B. Fly Ash C. Water D. Strength Tests E. Flow Test F. Jacking Foam Bridge Deck Restoration: Density Tests, Low Slump Concrete A. Density, In-Place B. Density, Standard Bridge Deck Polymer Chip Seal A. Polymer B. Aggregate Measurement of Texture A. Tined Surface Measurement of Deck Roughness A. Surface viii

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