DPI Plastics the Market Leader APPLICATIONS QUALITY
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2 DPI Plastics the Market Leader DPI Plastics stands at the forefront of plastics technology today and has established itself as a leader and dominant player in the region s quest to bring water and sanitation to all. DPI Plastics is committed to professional standards, quality products and service. The extensive product range is manufactured to South African National Standards and internationally recognised standards in ISO 9001 factories. DPI Plastics continuously strives to introduce new technology and products with emphasis on cost effectiveness, ease of installation and aesthetics. Sales and distribution is provided through a network of stock points in South Africa, Namibia, Angola, Botswana, Tanzania and Mauritius and into the rest of sub-saharan Africa via its Exports department. APPLICATIONS Durothene High Density Polyethylene pressure pipes are specified with confidence in the following applications: Civil Engineering: water and sewer reticulation systems Building: house connections and cold water reticulation systems Agricultural: irrigation and water supply schemes and suction lines Industrial: sewer effluent control and water purification as well as in the conveyance of most chemicals and the conveyance of potable water Mining: used extensively in both surface and underground operations and slurries Marine/Aquaculture: supply lines and floats Trenchless: rehabilitation of existing pipelines. HDPE is generally used for high pressure applications ranging from 4 to 25 BAR, in conjunction with various fittings (see next page). Durothene HDPE piping conforms to the SANS ISO 4427 specification. QUALITY Quality is assured through accreditation under the ISO 9001 quality management system.
3 HDPE MATERIAL Polyethylene pressure pipe systems offer many advantages when compared to traditional products, namely: Weather resistance in above ground applications Highly corrosion and chemical resistant Ease of handling and installation - exceptional toughness and lightweight Excellent abrasion resistance Manufactured in long lengths and coils Manufactured to local and internationally accepted standards Service performance in excess of 50 years Homogenous joints (electrofusion and buttweld) Low lifecycle costing Can be mechanically joined Does not support micro-organism growth. SPECIFICATIONS Durothene HDPE water pipes are manufactured to SANS ISO 4427 while Durothene HDPE Gas pipes are manufactured to SANS ISO PE100 is the grade of HDPE polymer used in both types above while both PE63 and PE80 have been discontinued. PRODUCT RANGE PE100 s Classes Design Stress Lengths Pipe Ends/Jointing mm 4-25 BAR 8.0 MPa 16 to 63mm supplied in 100 metre coils mm supplied in 50m coils mm supplied in 6 or 12m straight lengths Plain-ended, joined with either compression, electrofusion or buttweld fittings. Alternatively with Tak Stubs, Victaulic Stubs or Flange and Stub. JOINTING SYSTEM COMPRESSION FITTINGS ELECTROFUSION FITTINGS 16 to 110mm (160mm couplers only) PN 16 BAR Complete range of elbows, couplings and adaptors mm PN 10 and 16 BAR Complete range of couplings, elbows junctions, adaptors and off-takes TAK STUBS BUTTWELD FITTINGS mm PN 10 BAR Fitted to either coils or straight lengths mm 4-25 BAR Complete range of elbows, junctions and adaptors VICTAULIC STUBS STUB FLANGE AND BACKING RING mm PN 16 BAR Drilling mm Table 10 / 16 / TD / 25
4 Durothene High Density Polyethylene Pipe SANS ISO 4427 DIMENSIONS 4427 PE 63 (HDS 5 MPa) (discontinued) PN 2.5 PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PE 80 (HDS 6.3 MPa) (discontinued) PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PE 100 (HDS 8 MPa) PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25 Standard Diameter Ratio SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4 OD mm Mean Outside Ovality Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Diameter Pipe ID & Mass Min Max Max Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m 16 16,30 1,20 1,60 12,64 0,07 2,00 11,80 0,09 2,30 11,17 0, ,30 1,20 1,60 16,64 0,09 2,00 15,80 0,11 2,30 15,17 0,13 3,00 13,70 0, ,30 1,20 1,60 21,64 0,12 2,00 20,80 0,14 2,30 20,17 0,16 3,00 18,70 0,21 3,50 17,65 0, ,30 1,30 1,60 28,64 0,15 1,70 28,43 0,16 2,00 27,80 0,19 2,40 26,96 0,22 3,00 25,70 0,27 3,60 24,44 0,32 4,40 22,76 0, ,40 1,40 1,60 36,64 0,19 2,00 35,80 0,24 2,40 34,96 0,28 3,00 33,70 0,35 3,70 32,23 0,42 4,50 30,55 0,50 5,50 28,45 0, ,40 1,40 1,60 46,64 0,24 1,60 46,64 0,24 2,00 45,80 0,30 2,40 44,96 0,36 3,00 43,70 0,44 3,70 42,23 0,54 4,60 40,34 0,65 5,60 38,24 0,78 6,90 35,51 0, ,40 1,50 1,60 59,64 0,31 1,90 59,01 0,37 2,50 57,75 0,48 3,00 56,70 0,57 3,80 55,02 0,71 4,70 53,13 0,86 5,80 50,82 1,04 7,10 48,09 1,24 8,60 44,94 1, ,50 1,60 1,80 71,22 0,41 2,30 70,17 0,53 2,90 68,91 0,66 3,60 67,44 0,81 4,50 65,55 1,00 5,60 63,24 1,22 6,80 60,72 1,45 8,40 57,36 1,75 10,30 53,37 2, ,60 1,80 2,20 85,38 0,61 2,70 84,33 0,74 3,50 82,65 0,95 4,30 80,97 1,16 5,40 78,66 1,43 6,70 75,93 1,75 8,20 72,78 2,10 10,10 68,79 2,53 12,30 64,17 2, ,70 2,20 2,70 104,33 0,91 3,30 103,07 1,11 4,20 101,18 1,40 5,30 98,87 1,74 6,60 96,14 2,14 8,10 92,99 2,59 10,00 89,00 3,13 12,30 84,17 3,76 15,10 78,29 4, ,80 2,50 3,00 118,70 1,15 3,80 117,02 1,45 4,80 114,92 1,81 6,00 112,40 2,24 7,40 109,46 2,73 9,20 105,68 3,34 11,40 101,06 4,06 14,00 95,60 4,86 17,10 89,09 5, ,90 2,80 3,40 132,86 1,46 4,20 131,18 1,79 5,40 128,66 2,29 6,70 125,93 2,81 8,30 122,57 3,43 10,30 118,37 4,19 12,70 113,33 5,07 15,70 107,03 6,11 19,20 99,68 7, ,00 3,20 3,90 151,81 3,80 4,80 149,92 2,34 6,20 146,98 3,76 7,70 143,83 3,68 9,50 140,05 4,49 11,80 135,22 5,49 14,60 129,34 6,65 17,90 122,41 7,96 21,90 114,01 9, ,10 3,60 4,40 170,76 3,80 5,50 168,45 3,02 6,90 165,51 4,66 8,60 161,94 4,63 10,70 157,53 5,69 13,30 152,07 6,96 16,40 145,56 8,41 20,10 137,79 10,06 24,60 128,34 11, ,20 4,00 4,90 189,71 3,80 6,10 187,19 3,72 7,70 183,83 5,85 9,60 179,84 5,74 11,90 175,01 7,03 14,70 169,13 8,55 18,20 161,78 10,37 22,40 152,96 12,45 27,40 142,46 14, ,40 4,50 5,50 213,45 3,80 6,80 210,72 4,67 8,60 206,94 5,85 10,80 202,32 7,27 13,40 196,86 8,90 16,60 190,14 10,85 20,50 181,95 13,14 25,20 172,08 15,76 30,80 160,32 18, ,50 5,00 6,10 237,19 4,68 7,60 234,04 5,79 9,60 229,84 7,26 11,90 225,01 8,90 14,80 218,92 10,93 18,40 211,36 13,37 22,70 202,33 16,17 27,90 191,41 19,40 34,20 178,18 23, ,70 9,80 6,80 265,72 5,85 8,50 262,15 7,26 10,70 257,53 9,06 13,40 251,86 11,23 16,60 245,14 13,73 20,60 236,74 16,77 25,40 226,66 20,27 31,30 214,27 24,37 38,30 199,57 28, ,90 11,10 7,70 298,83 7,44 9,70 294,63 9,31 12,10 289,59 11,52 15,00 283,50 14,14 18,70 275,73 17,40 23,20 266,28 21,24 28,60 254,94 25,67 35,20 241,08 30,83 43,10 224,49 36, ,20 12,50 8,70 336,73 9,48 10,90 332,11 11,80 13,60 326,44 14,60 16,90 319,51 17,96 21,10 310,69 22,12 26,10 300,19 26,94 32,20 287,38 32,58 39,70 271,63 39,18 48,50 253,15 46, ,40 14,00 9,80 379,42 12,03 12,30 374,17 15,00 15,30 367,87 18,51 19,10 359,89 22,86 23,70 350,23 28,01 29,40 338,26 34,19 36,30 323,77 41,38 44,70 306,13 49,72 54,70 285,13 59, ,70 15,60 11,00 426,90 15,19 13,80 421,02 18,93 17,20 413,88 23,40 21,50 404,85 28,95 26,70 393,93 35,49 33,10 380,49 43,30 40,90 364,11 52,45 50,30 344,37 62,94 61,50 320,85 74, ,00 17,50 12,30 474,17 18,87 15,30 467,87 23,32 19,10 459,89 28,88 23,90 449,81 35,76 29,70 437,63 43,86 36,80 422,72 53,48 45,40 404,66 64,69 55,80 382,82 77, ,40 19,60 13,70 531,23 23,55 17,20 523,88 29,36 21,40 515,06 36,24 26,70 503,93 44,74 33,20 490,28 54,92 41,20 473,48 67,07 50,80 453,32 81,08 62,50 428,75 97, ,80 22,10 15,40 597,66 29,78 19,30 589,47 37,07 24,10 579,39 45,91 30,00 567,00 56,56 37,40 551,46 69,60 46,30 532,77 84,80 57,20 509,88 102,70 70,30 482,37 123, ,40 See Note 17,40 673,46 37,92 21,80 664,22 47,19 27,20 652,88 58,39 33,90 638,81 72,02 42,10 621,59 88,30 52,20 600,38 107,74 64,50 574,55 130,50 79,30 543,47 156, ,20 See Note 19,60 758,84 48,12 24,50 748,55 59,76 30,60 735,74 74,02 38,10 719,99 91,22 47,40 700,46 112,03 58,80 676,52 136,75 72,60 647,54 165,53 89,30 612,47 198, ,10 See Note 22,00 853,80 60,77 27,60 842,04 75,73 34,40 827,76 93,62 42,90 809,91 115,54 53,30 788,07 141,72 66,20 760,98 173,19 81,70 728,43 209, ,00 See Note 24,50 948,55 75,20 30,60 935,74 93,30 38,20 919,78 115,51 47,70 899,83 142,74 59,30 875,47 175,18 72,50 847,75 211,01 90,20 810,58 257,24 Non-SANS specification Note: For coiled pipe and for straight lengths with diameters 710, the maximum out-of-roundness shall be agreed between manufacturer and purchaser. SANS specification Note: Kg/m or mass is nominal. COIL DIMENSIONS ID 50m Coils 100m Coils Pipe OD OD (mm) ID (mm) W (mm) OD (mm) ID (mm) W (mm) 16 mm mm mm mm mm mm mm mm mm mm Note: Coil diameters are dependant on production capability. OD W
5 Durothene Gas High Density Polyethylene Pipe SANS ISO 4437 DIMENSIONS Standard Diameter Ratio OD mm PN 6 PN 10 SDR 17.6 SDR 33 Pipe ID & Mass Pipe ID & Mass Min ID Kg/m Min ID Kg/m 16 2,30 11,17 0, ,30 15,17 0, ,30 20,17 0, ,30 27,17 0,21 3,00 25,70 0, ,30 35,17 0,27 3,70 32,23 0, ,90 43,91 0,43 4,60 40,34 0, ,60 55,44 0,67 5,80 50,82 1, ,30 65,97 0,95 6,80 60,72 1, ,20 79,08 1,38 8,20 72,78 2, ,30 96,77 2,04 10,00 89,00 3, ,10 110,09 2,62 11,40 101,06 4, ,00 123,20 3,30 12,70 113,33 5, ,10 140,89 4,29 14,60 129,34 6, ,30 158,37 5,46 16,40 145,56 8, ,40 176,06 6,72 18,20 161,78 10, ,80 198,12 8,49 20,50 181,95 13, ,20 220,18 10,46 22,70 202,33 16, ,90 246,61 13,12 25,40 226,66 20, ,90 277,41 16,62 28,60 254,94 25, ,20 312,58 21,13 32,20 287,38 32, ,80 352,12 26,87 36,40 323,56 41, ,60 396,24 33,94 40,90 364,11 52, ,40 440,36 41,85 45,40 404,66 64, ,90 493,01 52,63 50,90 453,11 80, ,80 554,82 66,46 57,30 509,67 102,32 * Ovality and Internal Coil Diameter is based on SANS 4427 Note: Kg/m or mass is nominal. 4437
6 DESIGN GUIDELINES Physical and Mechanical Properties mm/m/ºc x ,2 TEMPERATURE - PRESSURE DERATING The rated working pressure of an HDPE pipe is determined at 20ºC. Where the operating temperature of the fluid in the pipe exceeds 20ºC, the pressure rating of the pipe has to be de-rated in order to maintain the designed safety factors of the pipe. HDPE pipe is not recommended in applications where the fluid temperature exceeds 60ºC CHEMICAL RESISTANCE Durothene HDPE pipes are resistant to a wide range of chemicals and industrial solvents. Please refer to DPI Plastics Technical Department for detailed information. CODES OF PRACTICE HANDLING: Pipes manufactured in HDPE are strong, durable and easy to handle. In common with most construction materials, they should nevertheless be handled with care to avoid causing damage. STORAGE: Pipes should be stored on level flat ground, free of stones or sharp protrusions. The height of the stacked pipe should not exceed 5 coils. Normal exposure to direct sunlight during the contract will not harm the pipe. CUTTING: Carefully cut the pipe ends square using a fine-toothed hand saw. Remove burrs and cutting debris. JOINTING: For compression fittings: Follow manufacturer s instructions. Note: Overtightening may cause the assembly to leak. Buttweld and electrofusion fittings: Have a separate set of jointing instructions. Ensure that you obtain and follow the specific information when you purchase them.
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