Schmack Biogas (Viessmann Group) Comprehensive supplier of biogas technology

Transcription

1 Schmack Biogas (Viessmann Group) Comprehensive supplier of biogas technology Kolding, Andrea Spichtinger Rüdiger Eckel Page 1

2 Contents / agenda 1 Schmack a member of the Viessmann Group 2 3 Schmack Biogas everything from a single source References Page 2

3 Viessmann GmbH & Co. KG Managed by its Owner Since 100 Years 1917 Foundation Employees 2,2 Billion EURO turnover Facilities for manufacture and system building in 11 countries Countries with sale companies and partners Sales offices worldwide % Export share Sales offices Sales partners Page 3

4 Schmack Biogas GmbH A member of the Viessmann Group 1995 Foundation 2010 Member of the Viessmann Group HQ 190 Headquarter in Schwandorf, Bavaria Employees (Schmack Biogas GmbH, Schmack Biogas Service GmbH) 430 Installations in 16 countries 180 MW Ele approx. Installed capacity cogeneration 139 MW Gas approx. Installed capacity - gas feed-in Page 4

5 Biogas in the Viessmann Group Branches in Italy and the USA. Connected to the international Viessmann Group network. Project development and plant engineering for more than 15 years. Projects established in Central and Eastern Europe, USA, Japan. Own manufacturing of key components. Comprehensive services and support. Turnkey biogas plants for dry and wet anaerobic digestion. Gas treatment and gas upgrading plants. Page 5

6 Contents / agenda 1 Schmack a member of the Viessmann Group 2 3 Schmack Biogas everything from a single source References Page 6

7 Technology alternatives in anaerobic digestion Schmack Biogas and BIOFerm Wet anaerobic digestion Dry anaerobic digestion Biogas plants for pumpable organic matter Main focus: renewables, manure, slurry, waste Biogas plants for nonpumpable organic matter Main focus: municipal organic waste, agricultural residues Target groups: Farmers Dairy and livestock farming Energy providers Public services Food processors Target groups: Waste management industry /compost facilities Food processors Municipalities Energy providers Page 7

8 Wet Digestation Benefits The standardized plant system leads to a progressive reduction in costs Low parasitic load Combined heating system for ideal temperature distribution and therefore constant, optimum living conditions for the bacteria Optimized heat distribution allows greater spatial loading and therefore greater efficiency Plant system can easily be expanded Dry matter content up to 9% Organic loading rates up to 3,5 kgdm/m³ Continous process Page 8

9 Dry Digestation Benefits No rotating parts No pre-treatment Even low quality material can be utilised. The system tolerates impurities such as plastic, metal or wood. No tank-to-plate discussion since only waste products are utilised Low parasitic load No additional water is needed High methane yields, low sulphur content High degree of degradation Digestate comes as a high class fertiliser Page 9

10 Flex Silo Silage Clamp with a high protection of ground water (Schmack Biogas) Page 10

11 Flex-Silo Benefits HD-PE Shell Simple and flexible construction on a closed tarmac No polluted water can get into the ground water Sewage and rainwater on two separate levels, no pollution of rainwater seepage of rainwater possible No ground drains that can be blocked, no adjustment gates, thereby easy to use HD-PE Shell: No unprotected concrete in contact with the acidic effluent Lactic-/ Acetic-/ Butyricacid Concrete Concrete Page 11

12 Biomethane Upgrading with PSA Plant with Pressure Swing Absorption (Schmack Carbotech GmbH) Page 12

13 Biomethane Upgrading with PSA Benefits Efficient No need for heat energy Long-lasting standing-time of consumables (carbon-filling) No chemicals to be discharched No water usage Especially suitable for biogas-plants >350 Nm³/h Page 13

14 Seite 14 MicrobEnergy GmbH - Power-to-Gas Power-to-Gas: Seasonal Storage for Excess Electricity Worldwide first demonstrator of its kind (MirobEnergy GmbH) Performance (MER): > 80 Operation time: > 8500 h Sold energy so far: > 650 MWh Produced gas is used for the Audi e- Gas model Life Cycle Assessment completed Control Energy Market since january 2016 Successful certification by TÜV Süd Successful certification by REDcert (as biogas upgrading plant) Page 14

15 Biological Methanation Plant for Biological Methanation of Hydrogen H 2 CO 2 Microorganisms (archaea) in watery ambience (40-70 C) CH 4 -level > 98 % High tolerance in purity of input gas Fast and flexible load cycles Low temperature & low pressure Methanation 4 H 2 + CO 2 CH H 2 O Small units decentralised use possible Page 15

16 Contents / agenda 1 Schmack a member of the Viessmann Group 2 3 Schmack Biogas everything from a single source References Page 16

17 Milton Keynes, UK, Waste Recovery Park Biowaste Source Segregated Biowaste Input material: Dry anaerobic digestion Mg/a biowaste (black bin) Mg/a bulking Material Feed-in capacity / Year: ca kwh el 2 CHP (500 kw) Plant data Delivery hall (receiption, unpacking and mixing of the substrate) 9 digesters 30 x 7 x 5 m ca kwh th Commissioning: 2016 Page 17

18 Bocholt, Belgium, NPG Bocholt NV Procution Waste + Renewable Raw Material Wet anaerobic digestion Input material: Renewable raw material ~ Mg/a Production waste up to Mg/a liquid OBA molasses glycerin Feed-in capacity/ Year: kwh Commissioning: 2014 Plant data 2* EUCO and 3*COCCUS 2 CHP (2*1430 kw) ~ 2,8 MW total electric output ~ Mg fermentation residues via drying conveyor Disposal as dried granulate Sold as fertilizer for farming Specific features: 2 digestion lines Digestion of maize, slurry, manure amd waste material 100% heat utilization by drying the entire liquid fermentation residues Page 18

19 Stausebach, Germany, EAM Natur GmbH Hybrid AD with Gas Upgrading Plant Dry/ Wet anaerobic digestion Plant data Dry anaerobic digestion ~ Mg/a biowaste (black bin) ~ Mg/a organic waste ~ Mg/a plant waste Wet anaerobic digestion ~ Mg renewable raw material p.a. (Maize, whole crop silage, gras silage) Commissioning: 2014 Gas feed-in Gas upgrading system from Cirmac 700 Nm³/h 96,0% CH4 4 bar(g) overpressure Performance: ca Mg/a Hybrid AD Gas upgrading plant for feeding-in into the natural gas grid following a dry and wet anaerobic digestion Page 19

20 Hybrid Biogas Plant with Power-to-Gas Viessman Group at Allendorf/Eder (Germany) Dry Fermentation CHP Gas Upgrading Wet Fermentation Worth a Trip Visit Us Power to Gas (P2G) Gas feeding Page 20

21 Schmack Biogas GmbH Andrea Spichtinger Bayernwerk 8 Phone: Schwandorf andrea.spichtinger@schmack-biogas.com Tel.: Fax: Rüdiger Eckel Internet: Phone.: Mail: info@schmack-biogas.com ruediger.eckel@schmack-biogas.com Page 21