We know how. Annuals Processing Wood Based Biomass. By Bert Treiblmeier, Sen. Vice President, FMW
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1 We know how Annuals Processing Wood Based Biomass By Bert Treiblmeier, Sen. Vice President, FMW Sept. 2009
2 We know how Annuals Processing By Bert Treiblmeier, Sen. Vice President, FMW Sept. 2009
3 Annuals Processing Availability of Annuals - Annual production 2,500 Mio. MT per year Other Fibres 4% Bagasse 4% Corn Stover 38% Straw 50% Cotton 4%
4 Annuals Processing Processing Technologies for Annuals FMW experience covers preparation systems for the following Industries: -1 st generation power generators -2 nd generation fuel producers - Panel board industry - Pulp & paper industry
5 Annuals Processing Objectives of the Annuals Processing Systems High levels of automation Sustained high yields Uniform furnish quality Low energy and water consumption Effective removal of contaminates (sand, stones, tramp metal, etc,) Closed recycling of bio-liquors Simplicity of design Safe operating environments Environmentally friendly operations (dust, odour, noise, ) Cost effectiveness regarding investment and operation
6 Annuals Processing The Annuals Processing Systems Delivery Process Down Stream Bales Dry Fuel I Fuel II Panel Loose Wet Pulp
7 Annuals Processing Design of Custom Processing Systems depends on Characteristic of raw material Particular requirements of furnish Typical components: Bale receiving and De-Twining Chopping and Dust removal Removal of contaminates (sand, stones, tramp metal, etc,) Washing systems De-watering systems Moisture and Temperature conditioner Storage and Equalizing systems Water recycling/cleaning systems
8 Annuals Processing Straw Preparation (Dry)
9 Annuals Processing Straw Bale De-Twining
10 Annuals Processing Straw Chopping & Removal of dust, sand, grain, fines, etc..
11 Annuals Processing Bagasse (Wet Process)
12 Annuals Processing The FMW Bagasse Processing System
13 Annuals Processing Wet Cleaning (Bagasse)
14 Annuals Processing Wet Cleaning (Straw)
15 Annuals Processing Typical Plants Client Capacity BDt/d start-up Quena Paper Industry, ET Moist Depithing MD 1200, PD Moist Depithing 10 MD Wet Storage RSF BDT 1999 Wet Cleaning 2 WB 2700, 4 DC 1000, 2 RS 1960 P Jahad Taghighat Group (JTG), IR Wet Cleaning WB 2700, 2 DC 1200, RS 1960 P Wet Storage RSF BDT 2002 Moist Depithing 7 MD Tamil Nadu Newsprint Ltd., IND Wet Storage BDt 2001 Wet Cleaning Stacker BST Nag Hamady F.B., ET Moist Depithing 3 MD Wet Cleaning WB 2700, 2 DC 1000, RS 1960 P Mysore Paper Mills Ltd., IND Moist Depithing 3 MD Wet Storage BDT 1987 Wet Cleaning WB 2000, DC Dunapack, Dunaujvaros Copping Plant Storage Bin 120m³ 1986 Khon Kaen, T Digester Feeder 50 m3/h 1984 P.T. Kertas Letjes, RI (Letjes, Semboro, Jatiroto) Moist Depithing Wet Storage Wet Storage BDT 1982 Wet Cleaning Wet Cleaning Bagasse Pulp Mill Bagasse MDF Panel Board Bagasse Pulp Mill Bagasse MDF Panel Board Bagasse Pulp Mill Straw Pulp Mill Bagasse Particle Board Bagasse Pulp Mill
16 We know how Wood Based Biomass By Bert Treiblmeier, Sen. Vice President, FMW Sept. 2009
17 Wood Based Processing Objectives of Wood Based Biomass Processing Systems High levels of automation Sustained high yields Uniform furnish quality Low energy consumption Effective removal of contaminates (stones, tramp metal, etc,) Simplicity of design Safe operating environments Environmentally friendly operations (dust, odour, noise, ) Cost effectiveness regarding investment and operation
18 Wood Based Processing Taylor made Processing Systems depending on Characteristic of raw material Particular requirements of furnish Typical components: Biomass receiving Chipping and crushing Screening Removal of contaminates (stones, tramp metal, etc,) Removal of overs and re-chipping Storage Fuel blending and reclaiming
19 Wood Based Processing Fuel Preparation Components: Tramp iron removal Sonic trap Stone removal Screening Crushing of overs
20 Wood Based Processing Fuel Preparation Components: Tramp iron removal Sonic trap Stone removal Screening Crushing of overs Conveyors & by pass
21 Wood Based Processing Storage & Blending The FMW Stacker Reclaimer Technology Importance of Fuel Blending Boiler operation requires homogenous fuel feeding - constant feed flow - constant moisture - constant particle composition - constant heat value
22 Wood Based Processing Storage & Blending The FMW Stacker Reclaimer Technology 100 % First-In / First-Out Operation Perfect fuel blending Efficient & Economical Operation - fully automated operation - no wind screening - low wear & tear - low installed power - indication of actual storage volume Ease of Maintenance Economical Total Investment
23 Wood Based Processing FMW Stacker / Reclaimer
24 FMW Blending Technology Wood Based Processing Storage & Blending
25 Wood Based Processing FMW Stacker / Reclaimer
26 Wood Based Processing FMW Stacker / Reclaimer The FMW Stacker Reclaimer Technology Blending of Fuel Storage size range (nominal is actual) 300, ,000,000 cuft (9, ,000 m³) Blending factor is 15 % (20%) of nominal volume Example: 4.000,000 cuft Pile maintains a blending zone of 600,000 cuft equal to 200 truck loads
27 Wood Based Processing Storage Dome
28 Wood Based Processing FMW Stacker Reclaimer Plants Client DAU/REC Diameter (m) Stack out (m³/h) Reclaim (m³/h) Volume (m³) Start-up Landteknik AS, N Mondi BP Syktyvkar, RU Georgia Pacific, Brunswick, GA VCP, Tres Lagoas, BRA Price Companies, Graphic Packaging, Macon, GA Price Companies, APM, Maryvale, AUS Bahia Pulp, BRA Andritz, Suzano Bahia Sul, BRA Weyerhaeuser Springfield, USA OAO Marijsk, RU Mondi Pack. Frantschach, A Andritz, Botnia Orion, UR Mondi BP Ruzomberok, SK Mondi BP Steti, CZ Mondi Pack. Swiecie, PL
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High impurity requires accurate cleaning. Peter Striegl Requirements for a state of the art grain cleaning. Consistent and high quality of the finish products. Efficient reduction of harmful substances.
Bulk Raw Materials Storage Selection MR. J. H. ERASMUS KRUPP MINING AND MATERIALS HANDLING
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Global Climate & Energy Project
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In the field of process automation, Siemens offers an extensive range of weighing products. In today s
Complete solutions for all your weighing requirements In the field of process automation, Siemens offers an extensive range of weighing products. In today s competitive environment, reliable, accurate,