Optimize Acid Gas Cleaning in Aspen HYSYS
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1 Optimize Acid Gas Cleaning in Aspen HYSYS Midstream Webinar Series Presenters: Luisa Herrmann, Engineering Product Marketing Manya Garg, Engineering Product Management September 12, Aspen Technology, Inc. All rights reserved
2 aspenone Engineering Conceptual Engineering Basic Engineering Process Development Equipment Design Aspen HYSYS & Aspen Plus Economic Evaluation Safety Analysis Operations and Planning Support 2013 Aspen Technology, Inc. All rights reserved 2
3 aspenone Engineering Today: Facilitates Collaboration Process Engineer Mechanical Engineer Conceptual Engineering Basic Engineering Chemist Process Development Aspen HYSYS & Aspen Plus Safety Analysis Safety Specialist Equipment Design Operations and Planning Support Equipment Engineer Economic Evaluation Production Engineer Cost Estimator 2013 Aspen Technology, Inc. All rights reserved 3
4 Engineering Innovations Introduced by AspenTech in Last 18 Months New Aspen HYSYS New Aspen Plus Activation Solids Simulation Online Training Plant View in Simulation Search in Simulation & Aspen InfoPlus.21 New Aspen Deployment Assistant New HYSYS Teaching Modules aspenone Exchange New aspenone Acid Gas Cleaning Properties & Methods 2013 Aspen Technology, Inc. All rights reserved 4
5 What AspenTech Introduced on August 26th A new feature within Aspen HYSYS called acid gas cleaning State-of-the-art solution to acid gas cleaning modeling Part of the HYSYS V8.3 release Separate and distinct from the HYSYS Amines product offering Any Aspen HYSYS licensed user with paid up support contract may obtain the free upgrade to V Aspen Technology, Inc. All rights reserved 5
6 Optimize Acid Gas Cleaning in Aspen HYSYS Luisa Herrmann, HYSYS Product Marketing Manager 2013 Aspen Technology, Inc. All rights reserved 6
7 New Release! Aspen HYSYS V8.3 Released August 26 th Two new functionalities, no additional tokens Acid Gas Cleaning Pressure Safety Valve (PSV) Sizing 2013 Aspen Technology, Inc. All rights reserved 7
8 Outline Overview of Acid Gas Cleaning Acid Gas Cleaning in Aspen HYSYS v8.3 Demo Summary 2013 Aspen Technology, Inc. All rights reserved 8
9 Overview of Acid Gas Cleaning/Gas Treating Gas Cleaning is used in both gas processing and refining applications Natural and Petroleum Gases contain undesirable components that include: Water Sulfur compounds, especially H 2 S Carbon Dioxide Acid Gas Cleaning relates to the removal of: Hydrogen Sulfide Carbon Dioxide And other related contaminants aspenone Engineering is the Solution of Choice for Gas Processing 2013 Aspen Technology, Inc. All rights reserved 9
10 Gas Treatment Process Overview Aspen HYSYS is the leading simulator for Gas Processing from the well-head through processing to delivery Source: Petroleum Online 2013 Aspen Technology, Inc. All rights reserved 10
11 Gas Treatment Process Business Challenge Source: Petroleum Online High Acid Content in Gas - Corrodes equipment - Generates regulated emissions Acid Gas Cleaning is key part of Gas Processing 2013 Aspen Technology, Inc. All rights reserved 11
12 Outline Overview of Acid Gas Cleaning Acid Gas Cleaning in Aspen HYSYS v8.3 Demo Summary 2013 Aspen Technology, Inc. All rights reserved 12
13 Acid Gas Cleaning in Aspen HYSYS Optimize Designs for Performance and Cost Acid Gas Single environment. High Fidelity, predictive models, optimized energy and cost 2013 Aspen Technology, Inc. All rights reserved 13
14 The New Acid Gas Cleaning Functionality New fluid package: Acid Gas Support the following: CO 2 and H 2 S removal Mercaptans and Trace Components Commonly used amines: MDEA, MEA, DEA, PZ, PZ+MDEA, DGA, DIPA, Sulfolane- DIPA, Sulfolane-MDEA, TEA Heat Stable Salts Acid Gas Cleaning Efficiency Model Advanced Modeling High performance via two calculation models: Efficiency based (majority of user community) Advanced Modeling (very few expert users) 2013 Aspen Technology, Inc. All rights reserved 14
15 Challenges with Gas Treating Processes 1. Faster Project Execution 2. Meet Increasing Demands 3. Meet Environmental and Product Quality Standards 4. Minimize Performance Degradation 2013 Aspen Technology, Inc. All rights reserved 15
16 Challenge: Faster Project Execution Optimize Designs for Performance and Cost 1. Faster Project Execution Acid Gas Single environment. High Fidelity, predictive models, optimized energy and cost 2013 Aspen Technology, Inc. All rights reserved 16
17 Industry Challenge 2: Meet Increasing Demands in a Cost-Effective Manner Sales Gas Out Increasing Column Size and Number Increases Costs Increasing Demands Tray Internals Feed Gas In 2. Meet Increasing Demands 2013 Aspen Technology, Inc. All rights reserved 17
18 Industry Challenge 2: Meet Increasing Demands in a Cost-Effective Manner Tray Internals Packed Internals Revamp can save Capital costs and increase production 2. Meet Increasing Demands 2013 Aspen Technology, Inc. All rights reserved 18
19 How You Can Do it in Aspen HYSYS V8.3 Explore a number of different Tray and Packing Options Predictive Modeling of Packed Internals gives reliable results every time Intelligent Defaults allows modeling with ease and speed Activated Economic Analysis allows evaluation of cost implications of options Design with confidence in Aspen HYSYS V Meet Increasing Demands 2013 Aspen Technology, Inc. All rights reserved 19
20 Industry Challenge 3: Meet Product Quality and Emissions Standards 3. Meet Environmental and Product Quality Standards Consistently meeting product quality and regulatory standards in Sales Gas Avoid penalties Tight control needed to minimize giveaway Low Calorific Value of Shale Gas Higher Production 2013 Aspen Technology, Inc. All rights reserved 20
21 The HYSYS Solution Specialized Property Package backed by Aspen Properties Rate-based calculations give predictive results even for changing conditions Unmatched CO2 knowledge and expertise at AspenTech Powerful Packed column simulation strong solution for CO2 removal Optimize Production with Aspen HYSYS V Meet Environmental and Product Quality Standards 2013 Aspen Technology, Inc. All rights reserved 21
22 Industry Challenge 4: Minimize Amine Degradation CO2/H2S Levels in Sales Gas rise Degradation over time due to dissolved impurities Affects the performance of the Absorber Absorber 4. Minimize Performance Degradation 2013 Aspen Technology, Inc. All rights reserved 22
23 Industry Challenge 4: Minimize Amine Degradation Regenerator Maintain Sales Gas quality and emission standards Adding a reclaimer cleans amine Reclaimer Absorber 2013 Aspen Technology, Inc. All rights reserved 23
24 How You Can Do it in Aspen HYSYS V8.3 Easy and accurate modeling of several Heat Stable Salts helps detect and monitor degradation Intuitive UI that allows user to enter readily available information Accurate estimate of degradation effective troubleshooting Troubleshoot with ease in Aspen HYSYS V Minimize Performance Degradation 2013 Aspen Technology, Inc. All rights reserved 24
25 Optimize Your Entire Gas Processing Model Aspen HYSYS 8.3 is the best solution for Acid Gas Cleaning 1. Faster Project Execution 2. Meet Increasing Demands ASPEN HYSYS v Meet Environmental and Product Quality Standards 4. Minimize Performance Degradation 2013 Aspen Technology, Inc. All rights reserved 27
26 Outline Overview of Acid Gas Cleaning Acid Gas Cleaning in Aspen HYSYS v8.3 Demo Summary 2013 Aspen Technology, Inc. All rights reserved 28
27 Demonstration 2013 Aspen Technology, Inc. All rights reserved 29
28 Outline Overview of Acid Gas Cleaning Acid Gas Cleaning in Aspen HYSYS v8.3 Demo Summary 2013 Aspen Technology, Inc. All rights reserved 30
29 Summary The new HYSYS v8.3 with Acid Gas Cleaning functionality allows you to: Speed up the project cycle time with an integrated, optimized model for gas processing within one flowsheet Meet increasing product demands with rigorous models for column and packing configurations Increase profits and reduce gas giveaway with more accurate results, and tighter controls over sales gas quality Minimize operating cost of amine degradation with a rigorous model for heat stable salt formation 2013 Aspen Technology, Inc. All rights reserved 31
30 Sample Models You can find 12 Acid Gas Cleaning sample models: Available in aspenone Exchange Available in HYSYS as Template Cases 2013 Aspen Technology, Inc. All rights reserved 32
31 Save The Dates! Upcoming Webinars Engineering Webinars for education and best practices SELECTED UPCOMING WEBINARS OF INTEREST: New Solids Unit Operations in Aspen Plus featuring Fluidized Beds and Pneumatic Conveyors Sept 24 th 22 Minute Webinar: Introduction to Aspen Plus, Aspen HYSYS and aspenone Engineering Oct 17 th Dynamic Modeling of Overpressure Protection with HYSYS Dynamics and PSV Sizing Oct 22 nd Dynamic Column Modeling in Aspen HYSYS Oct 24 th Billington Process Technology Presents use of Aspen HYSYS, HYSYS Dynamics and their link to OLGA for optimizing designs of wells, pipelines and processing facilities Nov 12th ON DEMAND WEBINARS OF INTEREST: Optimize Midstream Process Modeling with aspenone Engineering, June, Aspen Technology, Inc. All rights reserved 34
32 AspenTech at MEPEC September 2 October, Bahrain Optimize Profitability in a Changing Global Market. (MEPEC) Middle East Process Engineering Conference + Exhibition is the major international forum for discussion and exchange of practical experience in all aspects of process engineering AspenTech is a platinum sponsor joining other industry innovators and thought leaders Make plans to attend our many sessions and meet with our experts in Bahrain 18 Aspen Presentations including 8 customer presented papers Keynote Speaker Manolis Kotzabasakis EVP of Products Visit the Optimization Theater featuring 12 product demos New aspenone + aspenone Exchange Acid Gas Cleaning in Aspen HYSYS IP.21 Mobile PSV Sizing in Aspen HYSYS Refinery Planning And More! 2013 Aspen Technology, Inc. All rights reserved 35
33 Thank you! Questions? Webpage Contact: Viewlet Ron Beck: Luisa Herrmann: Manya Garg: Online Training JumpStart Guide 2013 Aspen Technology, Inc. All rights reserved 36
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