Solution for Amine Contamination A NEW ERA IN FILTRATION PERFORMANCE & INNOVATION CORE TECHNOLOGIES AVIATION TECHNOLOGIES LEADING TECHNOLOGIES
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1 CORE TECHNOLOGIES AVIATION TECHNOLOGIES LEADING TECHNOLOGIES A NEW ERA IN FILTRATION PERFORMANCE & INNOVATION Solution for Amine Contamination USA Patent No and (International Patents Granted)
2 THE WRONG FILTER CAN CAUSE BIG PROBLEMS Frequent Element Change outs Frequent Replacement of Activated Carbon due to Hydrocarbons Refining Capacity Limited Due to Poor Quality Amine Contactor and Regenerator Foaming Contactor and Regenerator Flooding Contactor and Regenerator Fouling Contactor and Regenerator Higher Pressure Drop and therefore Higher Energy Usage Higher Amine Loss Causing Increased Amount of Make Up Amine Off Spec Treated Gas Heat Exchanger fouling Increased Corrosion Rates Formation of heat Stable Salts Pump Seal Failures Scan w/ Foaming Scan after Proper Filtration Line Clear Vapor Bar Tray No. 2' 4' 1 6' 2 Poor Filtration Good Filtration 8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' 32' 34' 36' DPI DPI 38' 40' 42' 44' 46' 48' 50' 52' ' 56' 58' 60' 62' 64' 66' 68' Photo courtesy of Tracerco NA, Pasadena, Texas BIG PROBLEMS COST BIG MONEY Cost Rich amine filtration problems limit refining capacity Foaming towers cause premature flooding along with increased amine losses with the gas leaving the contactor increased amine make up cost increased energy usage in the regenerator reduced tower efficiency Off spec treated gas to the fuel gas Increased burner tip maintenance Environmental repercussions Sulfur recovery catalyst damage Higher maintenance cost due to corrosion Increased waste disposal cost due to additional amine losses Increased cost for more frequent activated carbon replacement Frequent element changes cost time and money
3 Effectively removes tough contaminants that defeat other filters: Gels, Agglomerations, Iron Sulfides, Heat Degradation Products, Emulsions and more! The Cartridge is the Solution Extends Carbon Bed Life utilizes PEACH GOLD Technology developed for EXTREME applications such as filtering amine and glycol. This unique product contains three complex filter zones (figure 1). Zone 1 contains as many as four engineered filter media that are interlaid in a conical helix stucture creating radial, axial, and helical flow patterns (figure 2) trapping large particles and absorbing immiscible hydrocarbon. Zone 2 (The Shock Zone) is the anular pocket between Zone 1 and 2. This area creates a dynamic shock that kinetically challenges contaminants and rectifies the fluid flow as it enters the final zone of EXTREME filtration. Zone 3 is constructed of as many as four engineered filter media with smaller fibers designed to trap the smallest and most elusive of the targeted contaminants. truly takes amine filtration to its EXTREME. By exploiting the effective surface areas of up to eight different media and millions of carefully selected fibers, all filtration mechanisms are at work including sieving, impaction, and Fewer Element Changes diffusion. The unique structure created with PEACH GOLD Technology adds dimensions to filtration such as simultaneous axial, radial, and helical flow patterns and shock zones. This extraordinary product challenges the most EXTREME contaminants and is engineered to provide longer on-stream life with low or differential FIELD APPLICATION Amine Unit in Midwest Refinery The pleated element used by the refiner did not effectively remove hydrocarbon contaminants. An oil sheen was left in the amine and the refiner was changing the elements more frequently than desired. When the pleated elements were removed from service, the outer netting was loose and had even separated from the end cap in at least one location. These elements were replaced with the element with comparable efficiency. The PEACH element lasted about 30% longer than the pleated element that the refiner had been using. The element also removed hydrocarbon contaminants in the first stage of the filter and eliminated the sheen in the amine. PERFORMANCE QUALITIES EFFICIENCY High flow synthetic pleated High flow celluose pleated Sand Rust Scale Carbon Fines Rigid Particulate Iron Sulfide Rust Iron Shear-Sensitive Deformable Particulate Semi-Solids Degredation Products Lube/Water Emulsion Carbonate Silicone Antifoam Immiscible Hydrocarbon Lube Oil pressure and greater contaminant removal capabilities than similar products. Try in Your Amine System Today. Expect EXTREME PERFORMANCE! Absorbs Hydrocarbons Without Blinding Why did the last longer and improve the filtration? The is a depth style cartridge with gradient density layers custom designed for amine service. This means larger contaminants are retained by outer layers while smaller contaminants are blocked at the inner layers. This construction allows hydrocarbons and other deformable contaminants to migrate through the element media and be trapped within one of the three Filtration Zones without premature plugging. Therefore optimal contaminant loading is achieved. STAYING POWER High flow synthetic pleated High flow celluose pleated Dirt Holding Maximum Temperature 180º F 180º F 250º F Extreme Good Fair Poor Chemical Compatibility Durability
4 If you want cleaner amine To reduce foaming and other problems with towers in your amine unit To extend the time between element changes To capture and retain shear sensitive deformables and contaminants common to amine To extend the life of your carbon bed To reduce the pressure drop over the life of the elements And your conditions meet the following: Using a 6 X 39 element with 226 double O ring seal Amine temperature <180º F Filter rating is between 1 and 100 microns PRESSURE DROP [PSID] Reduces Pressure Drop PLEATED SERVICE LIFE When comparing the to a radial pleated element at comparable flow rates, the element will last longer, will have a lower pressure drop over the life of the element and will more effectively remove more types of stream impurities. The ergonomic end caps are thermally sealed to the filter media and require no glue. Helical Helical Figure 2 Flow Paths Axial Radial Shock Zone Shock Zone 3 Micro Filtration Layers 2 Shock 1 Course Filtration Layers CLEAN AMINE SHOCK ZONE DIRTY AMINE Figure 1 Filtration Zones FLOW Captures and Retains Shear Sensitive and Deformable Contaminants
5 AMINE FILTER WORK SHEET Date Corporate Headquarters PO Box 640 Mineral Wells, Texas Ph: Fax: Locations Almere, The Netherlands Calgary, Canada Cedex, France Beijing, China Bucharest, Romania Houston, Texas Kempen, Germany Kuala Lumpur, Malaysia La Coruna, Spain Manama, Bahrain Mid Glamorgan, UK Queretaro, Mexico Stillwell, Oklahoma Thetford, UK Torino, Italy Tulsa, Oklahoma 1. APPLICATION: Amine Filtration 2. OPERATING DATA a. Temperature (min/max/normal) b. Pressure (min/max/normal) psig c. Type of Amine (e.g. MDEA, DEA, etc.) d. Check all types of contaminant present in Amine: Rigid Particulate Shear Sensitive Particulate Deformable Semi-Solids Immiscible e. Please specify any other contaminants present in the amine: f. Desired micron removal g. Particle Size Distribution (attach analysis if available) h. Type of filter currently used (e.g. depth, pleated, cotton) or make and model i. Housing manufacturer and model j. Problem with current filter Please send this completed worksheet to PECOFacet or your local PECOFacet distributor. I am interested in: Further literature Visit from representative Technical presentation Name _ Title Phone Your local distributor: [ Company Address City State Zip Other PECOFacet Elements for Amine OPHD Rolled or Sock Pleated Cellulose Carbon Cannisters Melt Blown EL-PHD-SL-01 (LHA 4/09) Please refer to for most current literature edition. Printed in USA
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