Betapure PK Series. 3M Purification. Filter Systems for Oil & Gas Processing. Applications

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1 3M Purification Betapure PK Series Filter Systems for Oil & Gas Processing Betapure PK series cartridges are easy to use fi lters manufactured from cellulose fi bers, glass fi bers, and a chemically resistant thermosetting resin to produce a durable, rigid fi lter structure. Standard Betapure PK series cartridges are grooved to signifi cantly increase the surface area and extend service life in fl uid fi ltration applications. Both grooved and smooth-surface Betapure PK series fi lters are available with absolute ratings from 10 to 60 microns. Cartridge confi gurations include standard industrial 2 5/8 OD, 336 style 3 OD, PG style 4 ½ OD, and the P internal o-ring style, in lengths from from 9 ¾ to 72 with a wide range of end-treatments to ensure that Betapure PK series fi lter cartridges can easily retrofi t installed fi lter housings. Standard diameter industrial Betapure PK series products include polyethylene foam gaskets for positive sealing in double open end housings. 3M Purifi cation offers cartridges in the single open end style that employ integral polypropylene caps and springs to eliminate separate spring and seal assemblies. Applications Waterfl ood Amine Fuel Gas Lube Oil Features & Benefi ts -rated cartridge filters from microns Distinct particle size cutoff at the specifi ed removal rating eproducible effl uent quality throughout the fi lter s life Beta 1000 rated throughout the cartridge life o bypass or unloading at high differential pressure Consistent product quality throughout the fi lter s life Grooved surface with truegraded-porosity structure Signifi cantly longer life Dramatic cost savings with optimized yields 336 cartridge elastomer sealing system User-friendly, maintains integrity at high differential pressure Fast fi lter change-out and consistent product quality o metal or plastic cores Easy disposal, suitable for incineration or shredding educed disposal costs Available in 2 5/8 OD, 3 OD, and 4 ½ OD and lengths to 72 Broad range of confi gurations for custom sizing etrofi t existing housings and current applications Significant Life Advantage and Consistent Performance The rigid graded porosity grooved structure of a Betapure PK series cartridge provides a signifi cant life advantage over competitive products. rated Betapure PK series fi lters provide consistent performance at all times. Unlike many competitors, the rigid Betapure PK series structure does not unload or lose fi ltration effi ciency throughout its usable life. (See Graph 1 on page 2). igid d-porosity Betapure PK series Structure Betapure PK series fi lter cartridges are manufactured using a 3M Purifi cation process that results in a progressively more dense center core region creating a graded-porosity structure. Each fi ber is locked in place by a thermosetting resin binder to create a rigid depth fi lter matrix that traps larger particles near the outer surface and smaller particles near the cartridge s inside diameter. The overall effect is to greatly improve cartridge service life by retaining particles and deformable contaminants in decreasing particle size ranges as the contaminant particles progress through the cartridge. FLUID GADED-DESITY STUCTUE FLUID

2 igid d-porosity Betapure PK series Structure Betapure PK series cartridges also feature an optimized groove pattern to increase the surface area by over 65% when compared to ungrooved cylindrical cartridges. The grooved surface prevents premature blinding of the outer surface by large particles and allows full utilization of the depth structure. Maximum surface area with a true graded-porosity structure means that Betapure PK series can provide signifi cantly greater service life than competitive fi lter cartridges. FLOW GOOVED SUFACE ICEASE I SUFACE AEA FLOW UGOOVED SUFACE Betapure PK Series removal ratings for Betapure PK series are determined using a fi lter performance test developed by 3M Purifi cation to comply with the general procedures outlined in ASTM M Purifi cation defi nes absolute rating as the particle size (x) providing an initial Beta atio (Bx) = At this Beta ratio the removal effi ciency is equal to 99.9%. Beta atio (Bx) is defi ned by the following equation: Bx = Cumulative umber of Particles Larger than x in the Influent Challenge Cumulative umber of Particles Larger than x in the Effluent Betapure PK series fi lters achieve a minimum Beta (Bx) value of 1000 at the ratings specifi ed in Table 1. Designation ating ( μm) M M M M M Table 1 Betapure PK Series atings Betapure PK Series - Consistent Performance The initial Beta atio for all grades of Betapure PK series fi lter cartridges is equal or greater than 1000, and Betapure PK series cartridges perform at or above this initial value throughout the usable life. This defi nes the Betapure PK series absolute fi ltration performance. The Beta atio vs. Differential Pressure in Graph 1 illustrates how competitive fi lters do not achieve the consistent performance of Betapure PK series. Filters that show a decrease in Beta atio as the differential pressure increases are exhibiting either unloading of previously held contaminants or a loss of fi ltration effi ciency Beta atio PK A B C PK A B C PK A B C PK A B C IITIAL Differential Pressure (psid) Betapure PK Series - igid esin Bonded B-olled Fiber Sock A - Melt-Blown Polypropylene C - Pleated Media OTE: Betapure PK Series at or above Beta 1000 throughout service life Graph 1. - Beta atio vs Differential Pressure As illustrated in Graph 1, the performance of the olled Fiber Sock cartridges (Competitor B) exhibits contaminant unloading and a loss of fi ltration effi ciency as differential pressure increases from 1 to 10 psid. The Melt-Blown (Competitor A) and the Pleated Cellulose/Polyolefi n (Competitor C) fi lters exhibit minimal contaminant retention through the test duration. 2

3 Betapure PK Series Product Specifi cations Betapure PK Series Chemical Compatibility Betapure PK series is well suited for organic solvents including amines and glycols. Table 3 contains specifi c recommendations. Maximum Operating Temperature Maximum Differential Pressure ecommended Change-out Differential Pressure ID 3 1/8 (79.4 mm) OD Length ating (µm) Fiber esin ½ (114.3 mm) 24 to 72 ( mm) ating & s Of Construction M100 M200 M300 M400 M600 Operating Parameters Standard (Media Only)* 121 C With Polyester End Fittings With Polyethylene Foam Gasket 93 C With Elastomer Seal or 82 C Polypropylene End Fittings 70 psid ( C PG Style P Style 336 Style 35 psid (2.4 bar) 1 15/32 (37.3 mm) 1 15/32 (37.3 mm) 1 1/16" (27 mm) 2 25/32 (70.6 mm) 39 (990.6 mm) Dimensions Cellulose / Glass Cellulose 2 25/32 (70.6 mm) 36 (914 mm) Table 2. - Betapure BK Series Product Specification Melamine Standard Industrial Style 2 19/32" (65.9mm) 9 3/4" to 40" ( mm) Category Organic Solvents Petroleum Water Organic Acids Inorganic Acids Brines and Aqueous Salt Solutions Weak Alkalis Fatty Acids - Oils Fluid Example Amines (DEA, MDEA, MEA) 20% - 50% up to 160 F (71 C) Glycols MEK Benzene Xylene Alcohols Dimethyl Formamide (DMF) Gasoline Kerosene Diesel Fuel Lube Oil Fuel Oil Waxes Process (212 F/100 C) Produced (212 F/100 C) Boiler Feed (212 F/100 C) Demineralizer Feed (212 F/100 C) Acetic (100%) Tannic 10% Hydrochloric (Muriatic ) Acid 5% Sulfuric 50% Sulfurous 5-10% itric Sodium Chloride Sodium Sulfate Sodium itrate Aluminum Hydroxide Ferric Hydroxide Magnesium Hydroxide Detergents Mineral Oil ating Silicone Oils = Generally ecommended up to 250 F (121 C) unless otherwise noted. = ot ecommended Table 3. - Chemical Compatibility 3

4 Betapure PK Series Flow ate ecommendations For liquids other than water, use the following formula in conjunction with the values from column 3 of Table 4. The specifi c pressure drop values may be effectively used when three of the four variables (Viscosity, Flow, Differential Pressure, and Cartridge ) are set. psid clean = (Total system gpm) (Viscosity in Cp) (Value from table) umber of Equivalent Single Length Cartridges in housing ( The recommendations in Table 4 are for general guidance only. Testing under specifi c application conditions is recommended. For various end modifi cations and multi-length cartridges, consult your local distributor or 3M Purifi cation. efer to 3M Purifi cation publication GF.G for additional information. Betapure PK series Waste Management Betapure PK series fi lter cartridges contain no metal or plastic cores. They can be incinerated, shredded, or crushed after use to reduce overall disposal costs. For more information about Betapure PK series disposal, refer to 3M Purifi cation literature CF.TD2. igid resin bonded structure prevents unloading and bypass to provide consistent fi ltration performance Polyethylene foam gasket for positive seal. Grooved graded-porosity structure increases service life and reduces total fi ltration costs. Available in standard industrial 2 5/8" OD and 336 style 3" OD, and PG style 4 1/2" OD cartridges to fi t existing. ( Standard Industrial Cartridges M100 ating 10 Specifi c p/10" 0.35 M M Style Cartridges ating Specifi c p/36" M M M PG Style Cartridges (4 ½ OD) M M M P Style Cartridges (Internal O-ing) ating ating Specifi c p/12" Specifi c p/39" M M M M *Specifi c aqueous pressure drop ( p) for a 10" equivalent length cartridge. For multiple length cartridges, divide total fl ow by the number of 10" equivalents. ** Specifi c aqueous pressure drop ( p) for a 12" equivalent length cartridge. For multiple length cartridges, divide total fl ow by the number of 10" equivalents. Table 4. - Betapure PK Series Flow ates Elastomer sealing system for 336 style cartridges fi t 336 style housings, eliminate bypass and enhance ease-of-use. Integral spring end cap eliminates awkward spring and seal assemblies. Internal O-ing sealing retrofi t cartridge. 4

5 Betapure PK Series Ordering Guide Standard Dimension Industrial Cartridges (2 5/8" OD) Cartridge Description Cartridge Length Surface Packing Option End Modifi cation Gasket ating (µm) PT (2 5/8" OD) /4" 10-10" /2" 20-20" /4" 30-30" 39-39" 40-40" M M M G - Grooved U-Ungrooved 2 - Bulk C O-ring & Spear F O-ring & Flat Cap - one P - Polypropylene Core Extender - Closed Cap with Stainless Spring S - Stainless Steel Core Extender Q - Same as without Spring Y - Single O-ring (40 length only) A - Silicone B - Fluorocarbon C - EP D-itrile - one* G - PE Foam* 336 Style Cartridges (3" OD) Cartridge Cartridge Length Description ating (µm) Surface Packing Option End Modifi cation Gasket PK (3" OD) /2" 36-36" /2" 72-72" PG Style Cartridges (4 1/2" OD) M M M G - Grooved U-Ungrooved 2 - Bulk V - Elastomer Compression Seal (Double Open End) W - Elastomer Compression Seal * M (Single Open End) - Closed Cap with Spring S -Elastomer Compression Seal G - PE Foam Cartridge Cartridge Length Description ating (µm) Surface Packing Option End Modifi cation Gasket PG (4 1/2" OD) 24-24" M " M U-Ungrooved 2 - Bulk - one 71-71" 72-72" M G - PE Foam - one PG Style Cartridges (4 1/2" OD) Cartridge Cartridge Length Description ating (µm) Surface Packing Option End Modifi cation End Fitting O-ing P 39-39" M M M G - Grooved U-Ungrooved 2 - Bulk S - Standard, Polypropylene H - High Temperature, Polyester 1-1.9" ID O-ring 2-2.2" ID O-ring B - Fluorocarbon C - EP D - itrile 5

6 Important otice The information described in this literature is accurate to the best of our knowledge. A variety of factors, however, can affect the performance of the Product(s) in a particular application, some of which are uniquely within your knowledge and control. IFOMATIO IS SUPPLIED UPO THE CODITIO THAT THE PESOS ECEIVIG THE SAME WILL MAKE THEI OW DETEMIATIO AS TO ITS SUITABILITY FO THEI USE. I O EVET WILL 3M PUIFICATIO BE ESPOSIBLE FO DAMAGES OF AY ATUE WHATSOEVE ESULTIG FOM THE USE OF O ELIACE UPO IFOMATIO. It is your responsibility to determine if additional testing or information is required and if this product is fit for a particular purpose and suitable in your specific application. Limitation of Liability 3M Purifi cation Pty Limited will not be liable, to the extent permitted by law, for any loss or damage from the use of the Product(s), whether direct, indirect, special, or consequential, regardless of the legal theory asserted, included warranty, contract, negligence or strict liability. 3M Purification Pty Limited 140 Sunnyholt oad Blacktown SW 2148 AUSTALIA Tel Fax ew Zealand PO BOX orth Shore 0740 Auckland, EW ZEALAD Tel Fax Issued July 2012

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