SURFACE DRAINAGE SOLUTIONS

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1 SURFACE DRAINAGE SOLUTIONS Lightweight Strong & Durable Easy To Handle D7.1 Hauraton Surface Drainage Solutions October WE PIPE ( )

2 0800 WE PIPE ( )

3 D7.1 Hauraton Surface Drainage Solutions October 2013 Hauraton have been developing and delivering surface drainage solutions for five decades. Their comprehensive range offers solutions for domestic through to heavy industrial applications such as ports and airports. Load rated according to EN1433 Developing and manufacturing surface drainage systems for over 50 years (established 1956) Committed to engineering and developing the most economical, robust and functional surface drainage systems Full range of hydraulic analysis, advisory and installation services available on request Backed by an established worldwide network in over 50 countries PE/PP channel material with high chemical resistance and 100% UV stable Comparison Wheel Load Loading Classes The comparison table was prepared according to information from the institute for solid building and building-material technology MPA University of Karlsruhe (TH). Loading Class kn Corresponds wheel load in tons A 15 0,9 B 125 7,5 C D E easy Installation Easy to handle and transport no heavy machinery required for installation All RECYFIX Channels can be installed with inserted grating Durability PE-PP reacts very slow on weathering such as air, light, wind, dust and therefore is extremely durable High resistance High chemical resistance against aggressive liquids High resistance against freeze and de-icing salt 100% UV-resistant High Security Certified to EN 1433 (corresponding marking) Sustainable Material RECYFIX Channels are made of 100% recycled Polyolefines and thus are very environmentally friendly [m] Optimised Hydraulics RECYFIX Channels have a smooth and water resistant surface for an optimised hydraulics Versatile connection Possibilities Easy possibility to create corner and T-junctions Easy connection to sewage system (lateral and on bottom of channels) Groove and tongue system for easy installation High Stability & Functionality Float protection after installation Rib structure provides an additional stability to the product Developed for trafficked areas with high loading capacities Category A 15 Load class 15 kn Category F 900 Load class 900 kn The RECYFIX longitudinal shear resistance keeps Ductile and GUGI-Ductile iron mesh grating seven while braking forces at its place Load Classes Channel and grate classification is based on European standard EN A 15kN Pedestrian paths & cycleways B 125kN Light vehicle driveways, private car parks, pedestrian precints C 250kN Service stations (cars), parkside areas, paved areas D 400kN Carriageway locations, service station forecourts, public areas E 600kN Industrial areas, forklifts, docksides F 900kN Airport runways, lorry parks, military bases STANDARD PLUS 1 SUPER D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 1

4 Top Channel & Grate (Light Residential) Convenient 1m lengths, easy to transport & install Light & robust Self locking covers All Dimensions in mm Length GALV SLOT GRATE Garage entrances, doorway, pedestrian areas CHH PE MESH GRATE Landscaped, patio, pedestrian areas CHH PAVESLOT COVER Cobbled, paved, pedestrian areas CHH PLATINUM LONGATUDINAL GRATE Patio, doorway, presentation areas CHH ACCESSORIES End Cap Outlet set Outlet Set (Platinum) CHH CHH CHH D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 2

5 D7.1 Hauraton Surface Drainage Solutions October 2013 Standard 100 Channel & Grate (Heavy Residential) Preformed outlet on bottom Lightweight, easy to install Bolt down grate security Length All Dimensions in mm 100 CHANNEL GALV SLOT GRATE Domestic traffic, sports fields, pedestrian areas. Grate available in 10 or 6mm (heelsafe) slot. CHH mm slot or CHH mm slot 100 CHANNEL GALV MESH GRATE Domestic traffic, sports fields, pedestrian areas CHH CHANNEL STAINLESS FINE LINE GRATE Domestic traffic, high profile architectural areas CHH CHANNEL STAINLESS SLOT GRATE Domestic traffic, sports fields, pedestrian areas. Grate available in 10 or 6mm (heelsafe) slot. CHH mm slot or CHH mm slot ACCESSORIES End Cap Outlet set CHH CHH Inline sumps supplied without grates. Please specify grate style required. D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 3

6 C CHANNEL PAVESLOT COVER High presentation, cobbled & paved areas, unobtrusive 10mm slot CHH C CHANNEL DI HEELSAFE GRATE Heavy domestic traffic, kerbside pedestrian areas CHH C CHANNEL DI MESH GRATE Heavy domestic traffic, kerbside pedestrian areas CHH C PRO FIBRETEC Composite material, food areas, swimming pools, high presentation areas CHH OTHER STANDARD 100 CHANNEL OPTIONS TO SUIT CORRESPONDING GRATES Other 100 Channel (mm) (mm) (mm) (mm) Length (mm) Extra shallow Shallow * Extra Deep * Preformed 90 corner feature on standard 100mm extra deep channel ACCESSORIES End Cap Outlet set Outlet Set (Platinum) CHH CHH CHH D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 4

7 D7.1 Hauraton Surface Drainage Solutions October 2013 Standard 150 Channel & Grate (Heavy Residential) Preformed outlets on side and bottom Preformed 90 corner connections Bolt down grate security All Dimensions in mm Length CHANNEL GALV MESH GRATE Domestic traffic, sports fields, pedestrian areas CHH C CHANNEL DI HEELSAFE SLOT GRATE Heavy domestic traffic, kerbside pedestrian areas CHH C CHANNEL DI MESH GRATE Heavy domestic traffic, kerbside pedestrian areas CHH Note: Ductile iron grates are an industrial finish and can be prone to oxidisation (discolouring). High quality powder coat finish available on request. Versatile Connection Possibilities Preformed channel profile in some systems makes for easy corner or T-connections. Applies to Standard 100 extra deep, 150, 200 and Plus 100, 150, 200 and 300mm channels. Male/Female jointing system makes for a water tight, secure connection. ACCESSORIES End Cap Outlet set CHH CHH Inline sumps supplied without grates. Please specify grate style required. D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 5

8 Standard 200 Channel & Grate (Heavy Residential) Preformed outlets on side and bottom Preformed 90 corner connections Bolt down grate security Length Refer page 10 for extra depths All Dimensions in mm 200 CHANNEL GALV MESH GRATE Domestic traffic, sports fields, pedestrian areas CHH C CHANNEL DI HEELSAFE SLOT GRATE Heavy domestic traffic, kerbside pedestrian areas CHH C CHANNEL DI MESH GRATE Heavy domestic traffic, kerbside pedestrian areas CHH Note: Ductile iron grates are an industrial finish and can be prone to oxidisation (discolouring), high quality powder coat finish available on request. ACCESSORIES End Cap Outlet set CHH CHH Inline sumps supplied without grates. Please specify grate style required. D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 6

9 D7.1 Hauraton Surface Drainage Solutions October 2013 Plus Channel & Grate (Industrial) Preformed outlets on side and bottom Rated up to and including D400 Additional galv steel edge protection Positive male/female jointing system Preformed 90 corner feature Length Refer page 10 for extra depths All Dimensions in mm D CHANNEL DI MESH GRATE Service stations, car parks, industrial areas CHH D CHANNEL DI MESH GRATE Service stations, car parks, industrial areas CHH D CHANNEL DI MESH GRATE Service stations, car parks, industrial areas CHH D CHANNEL DI SLOT GRATE Service stations, car parks, industrial areas CHH Note: Ductile iron grates are an industrial finish and can be prone to oxidisation (discolouring), high quality powder coat finish available on request. ACCESSORIES End Cap with outlet CHH CHH CHH n/a Inline sumps supplied without grates, Inline Sump CHH CHH CHH n/a Please specify grate style required. D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 7

10 Super Channel & Grate (Heavy Industrial) Additional galv steel edge protection Rated up to and including F900 Side lock grate locking system Postive anchoring structure for surrounding concrete Length Refer page 10 for extra depths All Dimensions in mm E CHANNEL DI HEELSAFE GRATE Heavy industrial traffic, wharves, truck stops CHH E CHANNEL DI MESH GRATE Heavy industrial traffic, wharves, truck stops CHH E CHANNEL DI MESH GRATE Heavy industrial traffic, wharves, truck stops CHH E CHANNEL DI MESH GRATE Heavy industrial traffic, wharves, truck stops CHH Note: Extra heavy duty F900 channel and grates suitable for airport type installations are available on request. Ductile iron grates are an industrial finish and can be prone to oxidisation (discolouring), high quality powder coat finish available on request. ACCESSORIES End Cap CHH CHH CHH Inline sumps supplied without grates. Inline Sump CHH CHH CHH Please specify grate style required. D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 8

11 D7.1 Hauraton Surface Drainage Solutions October 2013 Channel Slope Options 1. Constant Hauraton is a constant depth system. Most sites have natural or built in contours and by utilizing these contours a constant fall system is by far the most economical and easiest form of channel and grate system to install. Even with only the slightest fall, water will always create its own hydraulics flow (to a low point/outlet). With an increase in volume (rainfall) this flow will only increase. 2. Pre Sloped Channel system with built in slope (approx 5mm per metre) to provide a continuous fall through the channel run. 3. Stepped Channel system with varying depths to give a stepped system through the channel run. Considerations of different slope options Time/Cost Generally a constant fall system associated with a constant depth trench is quicker and easier to lay and install, therefore saving money on installation costs. Damage If an individual channel in a pre sloped or stepped system is broken or damaged (especially with polymer concrete) a considerable time delay can occur while waiting for the specific channel to be replaced. Outflow All channel systems have a maximum capacity/outflow. This outflow is governed by the size of the outfall pipe from the sump. By increasing the depth of channel via a pre sloped or stepped channel capacity to the outflow can be over extended causing flooding. Capacity A constant fall system with a channel depth of 152mm will have the same capacity as a pre sloped channel system with channel depths ranging from 112mm deep up to 192mm deep. A pre slopped channel system ranging 112 to 192mm deep consists of 13 different channel sections each one increasing in 5mm increments. Channel Capacity Calculation: Hauraton offer a free comprehensive hydraulic calculation package that can tailor make a constant fall system to suit your needs. Installation Basic tools required Level: To ascertain channel fall to outlet (sump if required) Spade or Digger: To excavate (depending on trench width and depth). String line: To establish finished level (at least 3mm below surrounding surface). Concrete tools: To finish concrete surround (float, trowel, etc). Basic Installation (General Instructions Only) Establish low point for outlet, or sump if installing and mark out channel trench accordingly. Excavate trench to desired depth, width and length, with trench depth ensure bedding material is taken into consideration. Run string line to establish channels finished height, recommended at least 3.5mm below surrounding finished surface. If using an outlet sump install first, and run channel away from the outlet sump. Pour bedding concrete (up to 100mm) in bottom of trench, bed channel into trench ensuring channel finishes parallel with string line. Once bedding concrete has set, and system is at required level, fill the remainder of channel with concrete to surrounding surface. Full installation instructions for Standard, Plus and Super in cobbles, asphalt and concrete available on request. Tip: Install system with grates upside down to avoid concrete splatter on finished surface. Recommend: Install system at least 3-5mm below surrounding apron to enhance better intake and structural strength. D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 9

12 Channel Dimensions TOP Light Residential Domestic driveways, patios, landscape areas (complete channel and grate system) Length A B C D L Code STANDARD Rated to C250 Heavy Residential Multi-use driveway, kerbline, light traffic areas A B C D L Code Indent PLUS Rated to D400 Light Industrial Service stations, car parks, industrial SUPER KS Rated to F900 Heavy Industrial Truck stops, wharves, fork truck areas PRO* Rated to B125 Food processing areas A B C D L Code Indent Indent Indent Indent A B C D L Code Indent Indent A B C D L Code HICAP* Rated to F900 Slotted Drain Large flat areas, plaza s, car parks, airports Note CHH Prefix Applies to all product codes *Pro and HiCap are supplied as complete channel and grate systems All dimensions in mm unless otherwise stated A B C D L Code Indent Indent Indent Indent Indent B A D C L D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 10

13 D7.1 Hauraton Surface Drainage Solutions October 2013 Grates to suit TOP Light Residential Description Length Code Rating** 90 Galvanised Slotted Domestic 90 PE Mesh (Composite) Domestic 90 PE Paveslot (Composite) Domestic 90 Platinum Longitudinal Domestic STANDARD Heavy Residential Description Length Code Rating** 100 Ductile Iron Mesh C Ductile Iron Slotted C Ductile Iron Slotted ted Heelsafe C Galvanised Mesh B Galvanised Slotted Car 100 Galvanised Slotted Heelsafe Car 100 Galvanised Perforated A Galvanised Solid Cover A Galvanised Paveslot Asymetric C Galvanised Paveslot Symmetric C Stainless Steel Slotted Car 100 Stainless Steel Slotted Heelsafe Car 100 Stainless Steel Fineline Heelsafe A Stainless Steel Fineline Heelsafe B Ductile Iron Mesh C Ductile Iron Slotted C Ductile Iron Slotted Heelsafe C Galvanised Mesh B Ductile Iron Mesh C Galvanised Mesh B Ductile Iron Mesh 500 Indent C250 PLUS Light Industrial Description Length Code Rating** 100 Ductile Iron Mesh D Stainless Steel Slotted Car 100 Stainless Steel Slotted Heelsafe Car 100 Stainless Steel Fineline Heelsafe A Stainless Steel Fineline Heelsafe B Ductile Iron Mesh D Ductile Iron Mesh D Ductile Iron Slotted D400 SUPER KS* Heavy Industrial Description Length Code Rating** 100 Ductile Iron Slotted Heelsafe C Ductile Iron Slotted Heelsafe E Ductile Iron Mesh E Ductile Iron Slotted D Ductile Iron Mesh E Ductile Iron Mesh E Ductile Iron Mesh 500 Indent E600 Note CHH prefix applies to all product codes Grate to F900 rating (airport traffic available on request) *Ductile iron grates have an industrial finish and can be prone to discolouring. High quality epoxy coated finish available on request. **Ratings to European Standard DIN1433. All dimensions in mm unless otherwise stated D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 11

14 Accessories Product Codes (CHH Prefix Applies) TOP Outlet Set End Cap End Cap With Outlet Trash Box Sump** Ductile Iron Lock Down Catch* Galvanised Stainless Steel Joiners STANDARD 100x x x x PLUS SUPER PRO HICAP 100 x x x x Indent Indent x x x Indent Indent 150 Indent Indent 200 Indent Indent 300 Indent Indent 680 Indent Indent Installation instructions available on request Indent = Ex Hauraton Germany *Two locking catches per metre of channel **Trash Box supplied without grate, please specify which grate is required All dimensions in mm unless otherwise stated D7.1 Hauraton Surface Drainage Solutions 17 October 2013 PAGE 12

15 0800 WE PIPE ( )

16 D7.1 Hauraton Surface Drainage Solutions October 2013 Branches Nationwide Refer to for further branch details Support Office & Technical Services Northland Whangarei Auckland Warkworth, Albany, Avondale, Penrose, Manukau, Pukekohe Waikato Hamilton, Te Kuiti, Taupo Bay Of Plenty Tauranga, Rotorua Taranaki New Plymouth Manawatu Palmerston North Wellington Masterton, Kapiti, Petone, Kaiwharawhara Hawkes Bay Hastings Nelson/Malborough Nelson, Blenheim Otago/Southland Oamaru, Dunedin, Cromwell, Winton, Invercargill Canterbury Amberley Christchurch Hornby, Bromley, Waimakariri Disclaimer: While every effort has been made to ensure that the information in this document is correct and accurate, users of Hynds product or information within this document must make their own assessment of suitability for their particular application. Product dimensions are nominal only, and should be verified if critical to a particular installation. No warranty is either expressed, implied, or statutory made by Hynds unless expressly stated in any sale and purchase agreement entered into between Hynds and the user WE PIPE ( )

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