DECANTER CENTRIFUGES for industrial use

Transcription

1 DECANTER CENTRIFUGES for industrial use

2 Division Separation Solutions A LEADER IN CENTRIFUGATION The Pieralisi Group provides solutions to all technological problems of solid-liquid and solid-liquid-liquid separation, thanks to the great experience and know-how developed over time in the most important industrial centrifuge markets. Over 40,000 Pieralisi machines and plants are today installed worldwide, being used in a wide variety of centrifugal technology applications, as evidence of the undisputed market leadership of the Pieralisi Group. PRINCIPLES OF THE SEPARATION SYSTEM The decanter is used for the separation of two or more phases of different specific gravity, in particular for the clarifying of liquids in which suspended solids are present. The separation of solids and liquids takes place within a cylindrical/conical rotating bowl, upon the periphery of which the heavier solid phase collects and is continually removed by the internal conveyor. A polyelectrolyte, suitably chosen for its type and specific characteristics, may be added to the product being fed to the machine in order to improve the solidliquid separation. The polyelectrolyte favours the aggregation and thus the easier capture of the solid particles. A polyelectrolyte is not always compatible with products being processed. It is generally used in purification processes for the drying of sludge, but not in intermediate product conversion processes, and even less in the processing of foodstuffs.

3 ESTRATTORI_CENTR_GB_2013:Layout :46 Pagina 5 A leader in centrifugation STANDARD FEATURES Wear protection incl. ROTOVARIATOR device it is interchangeable sintered possible to: tungsten carbide segments continuously vary the number Automatic differential of screw revolutions in Two- three-phase design speed variation: relation to the bowl of the Conveyor and bowl in - via Rotovariator system decanter various stainless steels: AISI - other systems on request. regulate the torque on the decanter reduction gear to 414, AISI 304 Wear protection of THE ROTOVARIATOR the maximum levels allowed; this allows to protect conveyor coils in tungsten The electronic ROTOVARIATOR transmission gears and to is designed and manufactured adjust the rate of feed flow to (interchangeable) of by the Pieralisi Group and the decanter and/or the conveyor diffuser patented worldwide for screw differential speed. carbide Wear protection Fixed differential speed variation application on Pieralisi decanter centrifuges including already installed and newly OPTIONAL VARIATIONS FOR SPECIAL APPLICATIONS produced ones. The electronic ROTOVARIATOR can be fitted to Pieralisi decanter centrifuges being Conveyor and bowl in AISI used for both sludge 316/Duplex stainless dewatering and any steel separation process of a solid Selection of optimum conveyor and bowl design from one or two liquids. Thanks to the electronic Rotovariator CROSS SECTION OF THE DECANTER CENTRIFUGE Legenda: 1. Main motor 2. Safety guard 3. Bowl 4. Screw 5. Adjustable ring 6. Rotovariator (patented system) 7. Gear Box 8. Scraper motor (patented system) 9. Solids discharge chamber 10. Feed tube 11. Main frame 12. Cake discharge 13. Centrate discharge 14. Dampers 15. Flushing discharge All parts in contact with the product to be treated are made of stainless steel.

4 Wide Choice of models TECHNICAL FEATURES OF DECANTER CENTRIFUGES Model Total length [mm] Total width [mm] Total height [mm] BABY 1 1, ,095 BABY 2 1, ,095 BABY 3 2, ,095 MAIOR 1 HS 2,380 MAIOR 2 HS 2,680 MAIOR 3 HS 2,980 MAIOR 4 HS 3,280 JUMBO 2 HS 3,375 1,580 1,720 JUMBO 3 HS 3,895 1,580 1,720 JUMBO 4 HS 4,305 1,580 1,720 MAMMOTH 570/2 4,380 1,920 1,970 MAMMOTH 570/3 5,050 1,920 1,990 GIANT 2 HS 4,910 2,390 2,245 GIANT 3 HS 5,370 2,390 2,245 GIANT II L 6,530 2,400 1,500 GIANT III 5,300 3,000 1,750 Decanter centrifuge Giant III Decanter centrifuge Giant II L

5 Targeted Solutions for every Need AREAS OF APPLICATION Pieralisi decanters with a wide variety of capacities are suitable for a vast range of application areas, such as: Environmental Processes treatment and disposal processes of sludge from municipal and industrial waste water drying of animal slurry drying of biomass thermal sludge drying Chemical Processes production processes production production processes for the pharmaceutical and biotech sector minerals and ores production processes production processes for non-fossil fuels, such as biodiesel and ethanol Recycling treatment processes for drilling mud treatment and recovery processes for industrial fluids recycling of polymers and their respective recyclables recycling of service water in industrial processes of mineral and fuel oils treatment of slop-oils from refineries and lagoons, of slops from lube oils, of bilge water Animal-Based Products treatment of by-products from the fish-processing and meat-processing industries Food and Beverage Production processing and recovery of non-liquid food products wine and sugar processing processing of fruit and vegetable juices recycling of food-related products. Meat processing involving intermediate or end products and integrated recycling and recovery processes processes within HDPE, PVC and PP polymer Oleo-chemistry production processes for oleo-chemistry derivates refining processes for edible vegetable oils, excluding olive oil Mineral- Fuel and Lube Oils Processes purification and conditioning of fuels purification of lube oils treatment and recovery Complete module for pharma application Decanter centrifuges GIANT for waste water treatment Biofuel production plant

6 Division Separation Solutions SERVICE Original Spare Parts The same attention we pay to design and construction of our machines, is also dedicated to the production of spare parts, so that each machine is able to ensure the maximum reliability and excellent performance over time, without altering the properties of the processed products. All Pieralisi original spare parts are built according to the highest standards of quality and covered by warranty. They can be purchased directly by our service network or through the dedicated web portal: Planned Maintenance A proper maintenance plan makes it possible to prevent and solve the problems related to the normal machine wear, to ensure ongoing high performance and to maintain the value of the investment unchanged over time. Pieralisi has two solutions for planned maintenance: LIGHT is the standard option ideal for 2 to 4 inspections at a fixed price; HEAVY is the special option that proposes the replacement of the worn parts in addition to the 4 inspections. Pieralisi Planned Maintenance is: CHEAPER, because it always offers a discount on the original spare parts used for all maintenance operations and labor costs are reduced and protected from any rise; MORE EFFICIENT, because the prior checks and the related operations allow you to optimize performance in terms of extraction yields and energy consumption; SAFER, because our maintenance operations are conducted in compliance with the local laws on safety. Moreover our specialized technicians always provides all necessary information for the proper running of the machines; MORE FLEXIBLE, because our worldwide service network is highly specialized and ensures a qualified maintenance wherever the machines are located. Extra Maintenance In order to maintain over time machines value, reliability and performance, we offer three types of action, GOLD, SILVER and BRONZE, depending, on the machine conditions. All operations are performed in Pieralisi production plant and covered by warranty / Printed by: Tecnostampa - Loreto (Italy) Technical features are not binding. The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material copyright. All rights reserved. Via Don Battistoni, JESI (AN) - Italy - Phone Fax info@pieralisi.com