Technology for the Foodstuff Industry

Transcription

1 Technology for the Foodstuff Industry H&S Mech. Fertigung GmbH Oppenweher Str Wagenfeld Tel.: Fax: info@hs-schneidsysteme.de web : As of 06/2011 H&S Mechanische Fertigung GmbH - Page 1 of 30

2 H&S - Mech. Fertigung GmbH As a subsidiary of Hempe Zerspantechnik Gmbh, H&S Fertigung GmbH specialises in the foodstuff industry. Since 2007, we have been successfully selling the H&S cutting systems which were jointly developed and patented with Hempe. TO offer our customers the matching machines for the H&S cutting systems as an overall solution, we and Hempe started designing in mid In early 2010, we were able to present the first H&S finest cutter and demonstrate its functions. As early as in the 2 nd quarter 2010, the first systems were delivered to renowned companies. Our customers rely on quality and quick, uncomplicated order processing Our own design production quality assurance at Hempe Zerspantechnik GmbH The H&S cutting system can be used with our matching machines for the following products: Butcher products: sausage meat, meat loaf, broiled sausage, cooked sausage, finest liverwurst Stable emulsions: vegetable bread spread, Tofu products, cold sauce production, marinades Frozen fruit, vegetables from mm pieces to 20µm Remaining bread cuttings, reprocessing of Cookies and chocolate Nuts, almonds, sesame, spices and more Vegan milk products: soy, oats, rice milk production and others Sweets: marzipan production, chocolate reprocessing Cutting, emulsifying for pet food production Lab / cosmetics /pharmaceutics Baby food Production of juices and nectar full-fruit beverages Our company has set itself the following tasks or objectives for this High quality of products and services Best possible safety Best economic efficiency Compliance with delivery times Continuous inspections We are looking forward to doing business with you. H&S Mechanische Fertigung GmbH - Page 2 of 30

3 CONTACTS Management Management Horst Hempe (General Manager) Jörg Hempe (General Manager) Tel Tel Fax Fax Sales and Technology Sales and Application Technology Heinz Büssenschütt Detlef Wobig Tel Tel. Home Office Fax Fax Handy Handy H&S Mech. Fertigung GmbH Oppenweher Str Wagenfeld Tel.: Fax: info@hs-schneidsysteme.de Internet : H&S Mechanische Fertigung GmbH - Page 3 of 30

4 Jörg Hempe (General Manager), Heinz Büssenschütt (Technology/Sales), Detlef Wobig (Food-techn./Sales), Horst Hempe (General Manager) left to righ H&S Mechanische Fertigung GmbH - Page 4 of 30

5 High-performance Finest Cutter H&S Type FZK-HPC With our extensive experience in the production of cutting systems, combined with our practical insights from the industry, we were able to combine the previously known benefits of our different cutting systems in these machines/units to achieve best results for their area of application as well. FZK-HPC-S0 FZK-HPC-S1 The new operating concept An innovative operating concept was developed for the H&S machines FZK HPC, making handling comfortable and safe for the user. Rpm, torque, power, tool wear, product temperature input/output, product-related speeds, service notes, service interval, operating hours total or motor too hot under burden. Safety is in the focus All H&S machines and units already meet and comply with the internationally valid standards and safety requirements as of Environment: Much less noise, much higher efficiency - An essential part of the operating comfort stems from reduced noise generation. - The pumping effect makes an additional pump unnecessary. - Once-through for pre- and finest cutting to save energy - Progressive engineering for extraordinary needs. - First-class design and selected materials for high reliability and availability. Our benefits your benefits - Powerful cutting thanks to high throughput strength - Perfect adaptation to the goods to be cut or ground due to the variable speed adjustment - Best cutting output by diversity of cutting set combinations with individual adjustments for nearly any product. - These combination options provide for unprecedented product quality. - High degree of fineness - Product temperature can be influenced - Suitable for temperature-sensitive products as well - Improvement of protein digestion and the associated increase in binding ability - Short throughput times, mainly in one passage. - Minimum production costs. H&S Mechanische Fertigung GmbH - Page 5 of 30

6 APPLICATIONS and PROCESSES The H&S machines and tools stand for first-class cutting results. There is always the matching solution. Our systems prevail in difficult cutting tasks where other cutters fail. The newly developed cutting systems enable particularly effective pre- and finest cutting, in most cases in a single pass. Application Examples Sausage meat Meat loaf Liverwurst Skin emulsion Fish products Cookie crumb grinding Nuts Waffles and Cookies Pet food Broiled sausage Fine emulsion Marinades Mayonnaise Baby Food Grinding of bread cuttings Fruit and vegetable cutting Sauces and Creams Processes Cutting Mixing Emulsifying Homogenisation Dispersion Combined processes Fruits and Nuts Petfood Sausage - Meat H&S Mechanische Fertigung GmbH - Page 14 of 30

7 H&S Applications and Processes Cattle trachea Almonds Plastics Apple pieces Collagen Peanuts Dried beef Hazelnuts H&S Mechanische Fertigung GmbH - Page 15 of 30

8 H & S High-Performance Cutting Systems From practice for practical use Productivity at its finest Double cutting system incl. Screw conveyor and conveyor disc H&S Mechanische Fertigung GmbH - Page 16 of 30

9 H&S Schneidsysteme und Werkzeuge Stainless steel cutting head 6 teeth Stainless steel cutting head 12 teeth Stainless steel cutting head 19 teeth Special cutting head 6 teeth (rotor) Special cutting head Turbo (rotor) Tooth ring (rotor) High-performance cutting ring Standard (stator) High-performance cutting ring gap size 4-7mm (stator) High-performance cutting ring gap open 4-7mm (stator) Cutting ring plate without bridge Cutting ring plate with bridge Conveyor disc with raised Conveyor disc with wings Standard Conveyor disc without wings Conveyor disc with raised wings Wing blade for perforated discs H&S Mechanische Fertigung GmbH - Page 17 of 30 Various perforated discs

10 H&S Cutting Systems and Tools Cutting ring segment Stainless steel cutting head segment Puller Torque-screwdriver Various feed rings Turbocharger, Perforated ring stator Perforated ring rotor Hand protection for hopper Attachment screw for cutting plates H&S Mechanische Fertigung GmbH - Page 18 of 30

11 Optimised Product Flow with H & S High-Performance Cutting System Thought out in detail From Practice for practical use Product Discharge Advanced Technology is H & S The first-class cutting and emulsification results from the special H & S - design The benefits of H&S cutting systems at a single glance - The 3 rd generation achieves an unprecedented product quality - Up to five times the service life as compared to current cutting tools, depending on application - Continuous systematic finest cutting due to optimised product flow - Better product due to even cutting quality through cutting plate optimisation - Much higher throughput due to optimised tooth shape, no crushing during cutting - Cooler product from precise dimensional stability between rotor/stator and precise gap size - Less downtime due to long standstill times - Lower power consumption due to shorter activation times - Simpler maintenance and lower maintenance costs because cutting plates are installed by the operator on site H&S Mechanische Fertigung GmbH - Page 19 of 30