We know how! Professional solutions for industry. Certified coatings for direct and indirect contact with food. Safety and hygiene
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1 Professional solutions for industry Certified coatings for direct and indirect contact with food Safety and hygiene
2 Certified paints for the food industry FAKOLITH has been active on the international market for more than 50 years, supplying industry with products for coating ceilings, walls, machines and tanks. Outlined below are the various fields of application for FAKOLITH coating systems in direct contact with food (FOODGRADE) along with products with a functional prophylaxis for protecting surfaces against microbial infestation (BioFilmStop technology). You can learn more about current legal requirements within the food industry and the implementation of these by FAKOLITH as part of research and development work for our certified products. Applications of FAKOLITH coatings Ceilings, walls and sandwich panels Clean rooms Cold stores, deep-freeze rooms Tanks, silos, vessels, pipes Machines and production systems Interiors of refrigerated trucks and trailers Industrial transport packaging, EPS, wood, cardboard Loading devices Ad-hoc solutions, developed as part of our R+D+I projects We offer solutions for a variety of sectors Meat, fish Milk processing Mineral water, soft drinks, fruit juices, beer, wine Baked products, cereals Preserves, convenience Sugar, cocoa, coffee, tea, spices Fruit, vegetables Animal feed Dietary supplements Agriculture, malt processing, grain storage Food packaging 2
3 FAKOLITH's broad product spectrum Main products Supplementary products For direct contact with food in accordance with Regulation (EC) 1935/2004 and Regulation (EU) 10/2011 (FOODGRADE): Bisphenol-A-free 2K high-solid epoxy resin coatings, Emulsion-based 1K coatings, 1K acrylic paint (undergoing certification), tank and silo coatings. With prophylaxis against microbial infestation (BioFilm) Aqueous and solvent-based paints for indirect contact with food, 2K high-solid epoxy resin coatings. System solutions for the entire coating structure: Cleaners, substrate remediation, putty knives, deep penetration, primers, corrosion protection and adhesion primers. Development of innovative technologies through participation in official research projects Complete solutions Technical service, checklist, sampling, training, certificates, declarations of conformity, documentation aids, tender texts. Bisphenol-A-free The right coating for substrates in the food industry FOODGRADE coatings FAKOLITH FOODGRADE products are certified coating systems that have been tested as suitable for direct contact with food. They correspond to the specific requirements and migration limit values for coatings in direct contact with all foods.they protect the surface against bacteria and are tested according to: Tested for direct contact with food Regulation (EC) 1935/2004, Regulation (EU) 10/2011, Regulation (EU) 1282/2011, Regulation (EU) 2016/1416, Regulation (EC) 1895/2005, Regulation (EC) 2023/2006. BioFilmStop coatings Paints with BioFilmStop technology act preventively. The combination of active ingredients comprising encapsulated organic and inorganic active substances in the coating enables a high degree of protection for sensitive surfaces against microbial growth.the formation of a biofilm on the paint is inhibited demonstrably by the BioFilmStop prophylaxis. FAKOLITH hygiene coatings with BioFilmStop technology correspond to the special requirements of Regulation (EC) No. 852/ 2004 concerning food hygiene. Use of alternative preservatives from the food technology industry Prophylaxis against microbial infestation 3
4 Coatings in direct contact with food All paints and lacquers suitable for direct and indirect contact with food and drinks must comply with a wide range of regulations concerning the product and its production.this also applies to coatings that can come into contact with food through condensation forming on ceilings, walls and other surfaces. The European (EU) and American (FDA) regulations for coatings in The declaration of conformity To confirm that the manufacturer (and his products) complies with all legal requirements relating to food health and safety, he is obliged to issue a declaration of conformity for all products that come in direct contact with food. The term foodsafe is frequently used informally for a product that is specially suitable for direct contact with food.this term is not defined. direct contact with food are complex. Our declarations of conformity for FAKOLITH FOODGRADE products offer transparency regarding the tests carried out and approvals for the products on an EU level. FDA approvals for FAKOLITH FOOD- GRADE products are currently in the certification phase. Only the declaration of conformity indicates that the product actually meets the legal requirements (see also red column). The declaration of conformity is a sworn declaration with the date and signature of the manufacturer in accordance with the current requirements of Regulation (EU) 10/2011, checked by the health monitoring,with the following content: The RGSEAA Health Register: All manufacturers of materials and objects that come into contact with food must be registered here. An RGSEAA search on the site of the Spanish Food Consumption and Nutrition Agency (AECOSAN) allows anyone to view the directory and check the entry. FAKOLITH is entered here with number ES The date of the last sanitation inspection indicates whether the up-to-date technology is in use by the manufacturer. No less important is the obligatory Good manufacturing practice according to Regulation (EC) No. 2023/2006.This typically implies that the manufacturer has adapted his production to meet the stringent requirements of the food industry, applied an HACCP management concept, trained his personnel in food safety and carries out production in a clean room environment separate from manufacturing facilities. As a manufacturer of coatings for the food industry,we therefore apply all safety precautions in respect to storage, monitoring and traceability to the manufacture of our products, just like an industrial food producer. In summary: All requirements for products that come into direct contact with food are indicated in the declaration of conformity. All test certificates and validations in respect to manufacture are archived and available for an official inspection, if necessary. A valid declaration of conformity must include the following data: Information on the entry in the Health Register RGSEAA-Code 39 Manufacture corresponding to the requirements stipulated in Regulation (EC) 2023/ 2006 (HACCP) List of suitability tests for direct contact with food corresponding to regulations: - Regulation (EC) 1935/ Regulation (EU) 10/2011 and the updated versions in accordance with Regulation (EU) 1282/2011, Regulation (EU) 2016/ Regulation (EC) 1895/2005 (only epoxy) - Regulation (EC) 852/2004 cleaning and disinfection Global migration tests specifying which groups of food have been tested for direct contact: - Testing of food simulants A, B, C, D2 confirms suitability of the coating for contact with all foods - Temperature conditions from OM1 to OM7 (40 C C) Tests for specific migrations according to type of product: - Primary amines and heavy metals (all) - BADGE, bisphenol-a, epichlorohydrin, formaldehyde, phenols etc., depending on type of test coating. Organoleptic tests (to prevent odour and taste changes) CE mark, performance declaration, properties concerning physical and chemical resistance Date of issue, legal information and binding signature 4
5 ow! We know h FAKOLITH Foodgrade technology demonstrates the difference made by being professional Because food safety is an important issue for us, FAKOLITH has developed the FOODGRADE technology range.this was developed jointly with official and private R&D&I research projects in conjunction with over 50 years of practical experience in the food industry. We use only ultra-pure, modern and efficient raw materials that are approved according to applicable food Standard colours in FOODGRADE quality: standards, depending on the certification objective, in the positive lists of the EU or the FDA, in order to prevent toxic migration. white grey FAKOLITH coatings have been tested successfully in contact with all types of food and drinks (see simulant test A, B, C and D2 in the declaration of conformity). transparent Additional colours minimum 5 kg: FOODGRADE products light ivory DISPERLITH FOODGRADE Emulsion paints, certified for direct contact with food in accordance with Regulation (EC) 1935/2004 and Regulation (EU) 10/2011. Suitable for coating ceilings and walls in storage, cold and production rooms within the food industry or agriculture Very good resistance to chemicals Suitable for rooms continuously exposed to moisture and with frequent cleaning intervals Fast-drying Can be used above +4 C Exceptional substrate adhesion Odourless Also suitable for the renovation of metal panels (ensure pre-treatment of substrate) Low vapour diffusion (SD 1.57m) light blue oxide red Additional colours minimum 100 kg: black dark green FK 45 FOODGRADE 2K high-solid epoxy resin coating, certified for direct contact with food in accordance with Regulation (EC) 1935/2004, Regulation (EU) 10/2011 and Regulation (EC) 1895/2005. Suitable for coating ceilings and walls in storage, cold and production rooms as well as tanks and silos in the food industry and agriculture. Bisphenol-A-free High abrasion resistance, fast-drying, low-odour Substrate sealing Can be used above +10 C Also suitable for coating tanks, silos and pipes ivory ocher brown signal yellow telegrey To shading products in FOODGRADE quality, we exclusively use powder pigments that have been approved for food contact. 5
6 The biofilm : A risk for the food industry A major risk for food quality is the biofilm. This is made up of a complex association of microorganisms that form an extracellular polysaccharide layer. This matrix facilitates adhesion on all surfaces (plastic, glass, wood, metal, iron, stainless steel and food), while providing protection against disinfectants, providing nutrients and promoting inherent, unrestrained growth within the biofilm. Biofilm is the most frequent cause of food contamination. If products are infected and need to be disposed of,this will result in economic losses. If the product quality is impaired by a taste change, this can damage a company's image. The BioFilmStop prophylaxis prevents the formation of a biofilm on many surfaces right from the start. Employees working in contaminated rooms as well as the occupational safety concept used by industry can benefit from this. The formation of a biofilm involves two phases: A B The REVERSIBLE phase: The surface adhesion begins here. The biofilm is very sensitive to detergents and disinfectants in this phase. The IRREVERSIBLE phase: The adhesion of the biofilm develops a significant resistance. To remove the film, it is necessary to destroy the matrix and polysaccharide layer. Simple cleaning is no longer adequate. Safety and prevention through BioFilmStop technology More than 90% of the areas in a food production company are open. BioFilmStop technology constantly protects these surfaces 24 hours a day, 365 days a year against attack by bacteria and other microorganisms. Advantages of BioFilmStop coatings for hygiene in the food industry: BioFilmStop products DISPERLITH ELASTIC Emulsion paint with BioFilmStop technology for ceilings and walls in industrial cold,storage and production spaces. Very good resistance to chemicals Suitable for rooms continuously exposed to moisture and with frequent cleaning intervals Fast-drying Can be used above +4 C Exceptional substrate adhesion Odourless Also suitable for the renovation of metal panels (ensure pre-treatment of substrate) Low vapour diffusion (S 1.57m) D The risk of cross-contamination and a change in the quality of food products is reduced significantly. A safe and healthy workplace environment reduces the risk of becoming ill due to environmental conditions. Safe and effective over many years. Verified effectiveness of the BioFilmStop technology according to ISO 22196:2011. DISPERLITH INDUSTRY Emulsion paint with BioFilmStop technology for ceilings and walls in industrial cold,storage and production spaces. 6 Very good resistance to chemicals Suitable for rooms continuously exposed to moisture and with frequent cleaning intervals Can be used above + 6 C Good substrate adhesion Odourless Also suitable for substrates with production-related residual moisture Moderate vapour diffusion (SD 0.27m)
7 DISPERLITH HYGIENIC ECO-Label certified emulsion paint with BioFilmStop technology for ceilings and walls in sales, storage and business spaces within the food industry. Good resistance to chemicals Suitable for rooms exposed to low levels of moisture Resistant to detergents and disinfectants (TÜV tested) Can be used above +10 C Good substrate adhesion Odourless Suitable for interiors with the highest hygiene requirements High vapour diffusion capacity (SD 0.035m) The biofilm - a risk factor for product quality The contamination of food by the biofilm, along with the associated quality impairment, must be avoided. FK 45 HYGIENIC FORTE 2K high-solid epoxy resin coating (bisphenol-a-free) with BioFilmStop technology for ceilings and walls of storage and production spaces in the food industry. High resistance to chemicals, high abrasion resistance Suitable for rooms exposed to high levels of moisture and frequent cleaning intervals Resistant to detergents and disinfectants (TÜV tested) Can be used above +10 C Exceptional substrate adhesion Also suitable for the renovation of metal panels ( ensure pre-treatment of substrate) Sealing Our international research projects FDA & EU FOODGRADE PROJECT: Development of paints and coatings for direct contact with food. RTC FOODTECH & COATINGS PROJECT Development of alternative, safe and sustainable preservatives. RTC TECNOCAI PROJECT: Efficient and intelligent iechnologies oriented to health and comfort in indoor environments. CEN LIFE MINO-STREET PROJECT: Monitoring and modelling Nox Removal Efficiency of Photocatlytic Materials. LIFE 12 ENV/ES/ Functional coatings with BioFilmStop technology make a crucial contribution to perfect operational hygiene, while also reducing undesirable odours. APLICONS PROJECT: Antimicrobial paints based on nanotechnology. IPT
8 ow! We know h Industry-specific expertise and advice Fields of application: Not just paints... As an international manufacturer of certified coatings, we offer an extensive consulting service for interested parties and customers from the food industry.we know the essential requirements for various sectors. To enable our application engineers to provide an appropriate coating recommendation, we require detailed information regarding the specific requirements for the coating. The following requirements need to be clarified: FOODGRADE or BioFilmStop Production-related loads on the coating Cleaning resistance Processing time window Processing temperature Condition of the substrate Food tanks Floor coverings Walls and ceilings Sandwich panels Cold stores Clean rooms Machinery Pipes Industrial packaging Individual solutions Our application engineers will be happy to offer on site consultation. We work through a checklist to draw up a thorough renovation concept. We assess the substrate to devise a concept for the complete coating structure in line with the specific requirements. From cleaning and a potential priming through to the final coating. To ensure the next audit goes smoothly, we recommend archiving the renovation concept documentation as well as the declaration of conformity along with the goods invoice, if applicable. The quantity and intended use is noted on the numbered declaration of conformity,so that these can be easily reconciled by the auditor. FAKOLITH Farben GmbH is a company of the FAKOLITH Group based in Germany. Our experienced technical team is able to advise you by phone or on site.we will be pleased to help you with our network of official sales partners. 8 10/2017 FAKOLITH-Service for our customers Training for staff and processing personnel Biofilm sampling on the property Detailed technical datasheets Current safety datasheets Tender texts for architects and planners System products for the complete coating structure
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